Toyota2006–2009Technical specifications

Yaris 1.3 VVT-i: Technical specifications

Workshop data for the 1.3-litre petrol (engine code 2SZ-FE). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (2SZ-FE) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Toyota
Model
Yaris
Years
2006–2009
Fuel
Petrol
Engine code
2SZ-FE

Performance & efficiency

Power
64 kW (87 hp)
Engine size
1,298 cc
Cylinders
4 · DOHC
Compression ratio
10.0:1
Fuel system
Toyota

Fluids & capacities

Engine oil (with the filter)
3.2 litres
All 127 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity (Fiscal) cc1298
Compression ratio :110,0
Suitable for unleaded petrolYes
Minimum octane rating RON95
Ignition system MakeToyota
Ignition system TypeTCCS
Ignition system DescriptionMap-DI
Trigger locationCam/Crankshaft
Fuel system MakeToyota
Fuel system TypeTCCS
Fuel system DescriptionMFI-s
Air metering TypeMass
Combined ignition and fuel ECMYes
Diagnostic socketYes

Ignition system

Ignition coil supply voltage + with ballast V12,0

Firing order

The firing order for the Toyota Yaris 1.3 VVT-i (2006–2009) is 1-3-4-2.

Firing order1-3-4-2

Valve clearances

Valve clearances for the Toyota Yaris 1.3 VVT-i (2006–2009) are 0,15-0,24 mm inlet and 0,22-0,31 mm exhaust, measured cold.

Valve clearance - INLET mm0,15-0,24 cold
Valve clearance - EXHAUST mm0,22-0,31 cold

Engine oil & fluids

Engine oil

The Toyota Yaris 1.3 VVT-i (2006–2009) takes 3.2 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

See the reference table for the complete manual gearbox entries and their conditions.

Coolant

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 5W-30 Synthetic
Engine oil classification API/ACEA SM/A1, A3
Ambient temperature range -18°C➞38°C
Engine oil grade SAE 10W-30 Synthetic
Engine oil classification API/ACEA SM/A1, A3
Ambient temperature range -12°C➞38°C
Engine oil grade SAE 15W-40 Synthetic
Engine oil classification API/ACEA SM/A2
Ambient temperature range -7°C➞38°C
Engine oil grade SAE 20W-50 Synthetic
Engine oil classification API/ACEA SM/A2
Engine with filter(s) litres 3.2
Other lubricants and capacities
Manual transmission oil grade SAE 75W
Manual transmission oil classification GL-4
Manual transmission litres 1.7
Auto shift manual (ASM) transmission oil grade SAE 75W
Auto shift manual (ASM) transmission oil classification GL-4
Auto shift manual (ASM) transmission (drain & refill) litres 1.7
Auto shift manual (ASM) transmission
Cooling system - total capacity litres 5.1
Brake fluid Type DOT 3

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Yaris 1.3 VVT-i (2006–2009) are replaced at a minimum thickness of 20 mm (ventilated) front and 7 mm rear.

Minimum disc thickness for replacement - ventilated Front20 mm
Minimum disc thickness
Minimum disc thickness for replacement Rear7 mm
Maximum drum diameter for replacement Rear204 mm

Brake disc and drum dimensions

Minimum disc thickness
Disc runout Front0,05 mm
Disc runout Rear0,15 mm
Maximum drum diameter
Minimum pad thickness Front1,5 mm
Minimum pad thickness
Minimum pad thickness Rear2 mm
Minimum shoe thickness Rear1 mm
Parking brake travel No. of notches—

Service & electrical

Battery

The Toyota Yaris 1.3 VVT-i (2006–2009) uses a 12 V, 36 Ah battery.

Battery V/RC(Ah)12 (36)

Spark plugs

The Toyota Yaris 1.3 VVT-i (2006–2009) uses Denso K16R-U spark plugs with a 0,8 mm electrode gap.

Spark plugs Original equipmentDenso
Spark plug TypeK16R-U
Electrode gap mm0,8
Spark plugs MakeNGK
Spark plug TypeBKR5EYA
Electrode gap mm0,8

Tuning and emissions

Tuning conditions—
View more information—
Ignition timing
Ignition timing - basic BTDC °Engine/rpm10±2/650 Not adjustable
Ignition timing - alternative °Engine/rpmNot adjustable
Ignition advance checks °Engine/rpmECM Controlled
Idle speed rpm650±50 Not adjustable
Idle speed - alternative rpmAC=775±75 Not adjustable
Oil temperature °C60
CO level at idle speed - tailpipe Vol. % CO0,3 Max Not adjustable
HC level at idle speed ppm100
CO2 level at idle speed Vol. % CO214,5-16
O2 level at idle speed Vol. % O20,1-0,5
Increased idle speed for CO test rpm2500-3000
CO content at increased idle speed Vol. %0,3
Lambda at increased idle λ0,97-1,03

Starting and charging

Maximum cranking amps A90

Service checks and adjustments

Compression pressure bar11,7
Oil pressure bar/rpm3,4/4000
Radiator cap bar0,90-1,20
Thermostat opens °C80-84
Drive belt tension - alternator/PAS/AC mm7,5-8,6

Fuel system

Fuel pump delivery pressure bar3,0-3,4
Engine coolant temperature (ECT) sensor Ohm/°C2320-2590/20
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm985-1600
Injector Ohm13,4-14,2

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Toyota Yaris 1.3 VVT-i (2006–2009) are tightened in 4 stages: 17 Nm, then 34 Nm, then 90°, then a final 90°.

Cylinder head
Tighten17 Nm
Tighten34 Nm
Tighten90°
Tighten90°
Cylinder head instructions—
Cylinder head
View more information—
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 148 Nm
Main bearings Stage 259 Nm
Big end bearings Renew bolts/nuts—
View more information—
Big end bearings
Big end bearings Stage 122 Nm
Big end bearings Stage 290°
Oil pump to cylinder block9 Nm
Sump bolts—
View more information—
Sump bolts
Sump drain bolt30 Nm
Flywheel/driveplate78 Nm
Clutch pressure plate19 Nm
Crankshaft pulley/damper centre bolt150 Nm
Camshaft sprocket/gear—
Camshaft sprocket/gear
Camshaft carrier/cap13 Nm
Camshaft/rocker cover11 Nm
Inlet manifold to cylinder head25 Nm
Exhaust manifold to cylinder head37 Nm
Exhaust downpipe to manifold28 Nm
Water pump9 Nm
Spark plugs18 Nm
Fuel rail21 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor8 Nm
Camshaft position (CMP) sensor8 Nm
Engine coolant temperature (ECT) sensor20 Nm
Lambda sensor (Oxygen)40 Nm
Knock sensor (KS)11 Nm
Engine oil pressure switch15 Nm
Chassis tightening torques
Front hub216 Nm
Rear hub - wheel bearing housing bolts90 Nm
Steering wheel50 Nm
Steering rack/box mounting96 Nm
Steering track rod end49 Nm
Brake caliper to carrier Front34 Nm
Brake caliper to carrier
Brake caliper/carrier to hub Front107 Nm
Brake caliper to carrier Rear34 Nm
Brake caliper/carrier to hub Rear57 Nm
Back plate to hub Rear90 Nm
ABS sensor Front8 Nm
Road wheels103 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingNo
Compressor variable displacement solenoidYes
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams360±30
Refrigerant quantity
Air conditioning oil groupPAG
Air conditioning oil TypeDens Oil 8
Air conditioning oil quantity cm³—
Oil type
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the firing order of the Toyota Yaris 1.3 VVT-i?

The firing order for the Toyota Yaris 1.3 VVT-i (2006–2009) is 1-3-4-2.

What spark plugs does the Toyota Yaris 1.3 VVT-i use?

The Toyota Yaris 1.3 VVT-i (2006–2009) uses Denso K16R-U spark plugs with a 0,8 mm electrode gap.

How much oil does the Toyota Yaris 1.3 VVT-i take?

The Toyota Yaris 1.3 VVT-i (2006–2009) takes 3.2 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Yaris 1.3 VVT-i?

Valve clearances for the Toyota Yaris 1.3 VVT-i (2006–2009) are 0,15-0,24 mm inlet and 0,22-0,31 mm exhaust, measured cold.

What is the cylinder head torque for the Toyota Yaris 1.3 VVT-i?

The cylinder head bolts on the Toyota Yaris 1.3 VVT-i (2006–2009) are tightened in 4 stages: 17 Nm, then 34 Nm, then 90°, then a final 90°.

What is the minimum brake disc thickness for the Toyota Yaris 1.3 VVT-i?

Brake discs on the Toyota Yaris 1.3 VVT-i (2006–2009) are replaced at a minimum thickness of 20 mm (ventilated) front and 7 mm rear.

More on the Yaris