Toyota2001–2006Technical specifications

Yaris Verso 1.4 D-4D: Technical specifications

Workshop data for the 1.4-litre diesel (engine code 1ND-TV). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (1ND-TV) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Toyota
Model
Yaris Verso
Years
2001–2006
Fuel
Diesel
Engine code
1ND-TV

Performance & efficiency

Power
55 kW (75 hp)
Engine size
1,364 cc
Cylinders
4 · OHC
Compression ratio
18.5:1
Fuel system
Bosch

Fluids & capacities

Engine oil (with the filter)
4.2 litres
All 105 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/OHC
Capacity cc1364
Compression ratio :118,5
Fuel system MakeBosch

Injection system

Air metering TypeMass
Fuel/injection pump assembly MakeBosch
Pump typeCommon rail
Injector nozzle MakeBosch

Injection sequence

The injection sequence for the Toyota Yaris Verso 1.4 D-4D (2001–2006) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances for the Toyota Yaris Verso 1.4 D-4D (2001–2006) are 0,11-0,17 mm inlet and 0,14-0,20 mm exhaust, measured cold.

Valve clearance - INLET mm0,11-0,17 cold
Valve clearance - EXHAUST mm0,14-0,20 cold

Engine oil & fluids

Engine oil

The Toyota Yaris Verso 1.4 D-4D (2001–2006) takes 4.2 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 1.9 litres. The specified oil is SAE 75W-90, with classification GL-4/5.

Coolant

The listed total cooling-system capacity is 4.4 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range -29°C➞5°C
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA CF/B1, B3
Ambient temperature range -18°C➞38°C
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA CF/B1, B3
Ambient temperature range -12°C➞38°C
Engine oil grade SAE 15W-40
Engine oil classification API/ACEA CF/B2, B3
Ambient temperature range -7°C➞38°C
Engine oil grade SAE 20W-50
Engine oil classification API/ACEA CF/B2, B3
Engine with filter(s) litres 4.2
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90
Manual transmission oil classification GL-4/5
Manual transmission litres 1.9
Cooling system - total capacity litres 4.4
Brake fluid Type DOT 3
Power steering fluid Type Dexron III
Power steering fluid litres 0.7

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Yaris Verso 1.4 D-4D (2001–2006) are replaced at a minimum thickness of 18 mm (ventilated) front and 8 mm rear.

Minimum disc thickness for replacement - ventilated Front18 mm
Minimum disc thickness for replacement Rear8 mm
Maximum drum diameter for replacement Rear201 mm

Brake disc and drum dimensions

Disc runout Front0,05 mm
Disc runout Rear0,15 mm
Minimum pad thickness Front1 mm
Minimum pad thickness Rear1 mm
Minimum shoe thickness Rear1 mm
Parking brake travel No. of notches6-9

Service & electrical

Tuning and emissions

Crankshaft position (n = ATDC) °BTDC—
Adjusting method Engine/PumpDial gauge
Idle speed rpm770±50
Rated no load speed rpm5150-5250
Oil temperature °C80
Idle speed - for smoke test rpm700-850
Governed speed range - for smoke test rpm5100-5300
Maximum time at governed speed secs1,0
Test mode A/BB
Probe type 1/21
Conditioning Accelerations/rpm3
Smoke opacity - EU limit m-1 (%)3,00 (73)
Smoke opacity - homologation value m-1 (%)2,50 (66)

Starting and charging

Battery V/RC(Ah)12
Alternator output A/V/rpm90/12/3500

Service checks and adjustments

Compression pressure bar27,0
Turbo boost pressure bar/rpm0,4-0,7
Oil pressure bar/rpm1,5-5,5/3000
Radiator cap bar0,90-1,20
Thermostat opens °C80-84
Drive belt tension - alternator/PAS/AC mm7,0-8,5

Glow plugs

Glow plug nominal rating V/A11,0
Glow plug activation time secs3,0

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Toyota Yaris Verso 1.4 D-4D (2001–2006) are tightened in 4 stages: 34 Nm, then 68 Nm, then 90°, then a final 90°.

Cylinder head
Tighten34 Nm
Tighten68 Nm
Tighten90°
Tighten90°
Cylinder head instructions—
Cylinder head
View more information—
Other engine tightening torques
Main bearings Renew bolts/nuts—
View more information—
Main bearings Stage 160 Nm
Main bearings Stage 290°
Big end bearings Renew bolts/nuts—
View more information—
Big end bearings Stage 115 Nm
Big end bearings Stage 290°
Sump bolts9 Nm
Sump drain bolt34 Nm
Flywheel/driveplate49 Nm+90°
Clutch pressure plate19 Nm
Crankshaft pulley/damper centre bolt170 Nm
Camshaft sprocket/gear20 Nm
Camshaft carrier/cap19 Nm
Camshaft/rocker cover6 Nm
Exhaust manifold to cylinder head43 Nm
Exhaust downpipe to manifold26 Nm
Injector/clamp26 Nm
Injector pipe unions34 Nm
Fuel/injection pump flange20 Nm
Fuel/injection pump mounting20 Nm
Glow plugs13 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor8 Nm
Engine coolant temperature (ECT) sensor20 Nm
Engine oil pressure switch15 Nm
Chassis tightening torques
Front hub216 Nm
Rear hub103 Nm
Steering track rod end49 Nm
Brake caliper to carrier Front34 Nm
Brake caliper/carrier to hub Front88 Nm
Brake caliper to carrier Rear47 Nm
Brake caliper/carrier to hub Rear52 Nm
ABS sensor Front8 Nm
Road wheels103 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams—
Air conditioning oil groupPAG
Air conditioning oil TypeDens Oil 8
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the injection sequence of the Toyota Yaris Verso 1.4 D-4D?

The injection sequence for the Toyota Yaris Verso 1.4 D-4D (2001–2006) is 1-3-4-2.

How much oil does the Toyota Yaris Verso 1.4 D-4D take?

The Toyota Yaris Verso 1.4 D-4D (2001–2006) takes 4.2 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Yaris Verso 1.4 D-4D?

Valve clearances for the Toyota Yaris Verso 1.4 D-4D (2001–2006) are 0,11-0,17 mm inlet and 0,14-0,20 mm exhaust, measured cold.

What is the cylinder head torque for the Toyota Yaris Verso 1.4 D-4D?

The cylinder head bolts on the Toyota Yaris Verso 1.4 D-4D (2001–2006) are tightened in 4 stages: 34 Nm, then 68 Nm, then 90°, then a final 90°.

What is the minimum brake disc thickness for the Toyota Yaris Verso 1.4 D-4D?

Brake discs on the Toyota Yaris Verso 1.4 D-4D (2001–2006) are replaced at a minimum thickness of 18 mm (ventilated) front and 8 mm rear.

More on the Yaris Verso