Workshop data for the 2.5-litre petrol (engine code A25A-FKS). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.
The firing order for the Toyota RAV4 2.5 (2019–2025) is 1-3-4-2.
Firing order
1-3-4-2
Valve clearances
Valve clearances on the Toyota RAV4 2.5 (2019–2025) are hydraulic — they self-adjust, so no manual clearance figure applies.
Valve clearance - INLETmm
Hydraulic
Valve clearance - EXHAUSTmm
Hydraulic
02
Engine oil & fluids
Engine oil
The Toyota RAV4 2.5 (2019–2025) takes 4.5 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Transfer box
See the reference table for the complete transfer box entries and their conditions.
Coolant
The listed total cooling-system capacity is 6.9-7.0 litres.
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
Lubricants and capacities — complete reference
Preferred engine oil
Ambient temperature range
All temperatures
Engine oil grade SAE
0W-16 Synthetic
Engine oil classification ILSAC
GF-5
Engine oil classification API/ACEA
SN
Engine oil options
Ambient temperature range
All temperatures
Engine oil grade SAE
0W-20, 5W-20 Synthetic
Engine oil classification API/ACEA
SL
Ambient temperature range
All temperatures
Engine oil grade SAE
5W-30 Synthetic
Engine oil classification API/ACEA
SL
Ambient temperature range
-18°C➞
Engine oil grade SAE
10W-30 Synthetic
Engine oil classification API/ACEA
SL
Ambient temperature range
-12°C➞
Engine oil grade SAE
15W-40 Synthetic
Engine oil classification API/ACEA
SL
Engine with filter(s) litres
4.5
Other lubricants and capacities
Automatic transmission fluid Type
Toyota ATF WS
Automatic transmission (drain & refill) litres
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If 'D' shift indicator flashes (transmission fluid temperature is above 45°C): Switch ignition OFF. Allow transmission fluid to cool, then repeat steps 2-7.
Automatic transmission (dry fill) litres
7.4
Automatic transmission fluid
Differential oil grade - rear SAE
75W-85 LX
Differential oil classification - rear
GL-5
Differential rear litres
0.5-0.6
Transfer box oil grade SAE
75W-85 LX
Transfer box oil classification
GL-5
Transfer box litres
0.4-0.5
Coolant Type
Toyota super long life
Coolant Colour
Pink
Cooling system - total capacity litres
6.9-7.0
Brake fluid Type
DOT 3/4
03
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota RAV4 2.5 (2019–2025) are replaced at a minimum thickness of 25 mm (ventilated) front and 10,5 mm or 16,5 mm (ventilated) rear.
Minimum disc thickness for replacement - ventilatedFront
25 mm
Minimum disc thickness for replacementRear
10,5 mm
Minimum disc thickness for replacement - ventilatedRear
16,5 mm
Brake disc and drum dimensions
Disc runoutFront
0,05 mm
Disc runoutRear
0,15 mm
Minimum pad thicknessFront
1 mm
Minimum pad thicknessRear
1 mm
04
Service & electrical
Tuning and emissions
Tuning conditions
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Ignition timing
Ignition timing - basic BTDC°Engine/rpm
10±2/650±50 Not adjustable
Ignition advance checks°Engine/rpm
ECM Controlled
Idle speedrpm
650±50 Not adjustable
Oil temperature°C
80
CO level at idle speed - tailpipeVol. % CO
0,2 Max Not adjustable
HC level at idle speedppm
100
CO2 level at idle speedVol. % CO2
14,5-16
Starting and charging
BatteryV/RC(Ah)
12
Service checks and adjustments
Compression pressurebar
13,0-15,0
Oil pressurebar/rpm
—
Oil pressure
Radiator capbar
0,74-1,03
Thermostat opens°C
80-84
Fuel system
Fuel feed/lift pump delivery pressurebar
2,0-8,3
Fuel main pump delivery pressurebar
24-195
Engine coolant temperature (ECT) sensorOhm/°C
310-326/80
InjectorOhm
11,6-12,4
Injector resistance
Lambda sensor (Oxygen) heaterOhm
—
Lambda sensor (Oxygen) heater
Throttle motorOhm
0,3-100
Spark plugs
Spark plugsOriginal equipment
Denso
Spark plugType
FC16HR-Q8
Electrode gapmm
0,7-0,8
05
Tightening torques
Cylinder head instructions
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Cylinder head
View more information
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Cylinder head bolts
Tighten
90 Nm
Tighten
90°
Tighten
90°
Other engine tightening torques
Main bearingsRenew bolts/nuts
—
View more information
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Main bearings
Main bearingsStage 1
61 Nm
Main bearingsStage 2
90°
Big end bearingsRenew bolts/nuts
—
View more information
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Big end bearings
Big end bearingsStage 1
38 Nm
Big end bearingsStage 2
90°
Oil pump to cylinder block
24 Nm
Sump bolts
—
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Wait 2 hours before starting engine or filling engine with oil to allow sealant to dry.
Sump drain bolt
40 Nm
Flywheel/driveplate
-/150 Nm
Flywheel/driveplate
Crankshaft pulley/damper centre bolt
260 Nm
Camshaft sprocket/gear
—
Camshaft sprocket/gear
Camshaft carrier/cap
—
View more information
—
Wait 2 hours before starting engine or filling engine with oil to allow sealant to dry.
Camshaft/rocker cover
8 Nm
View more information
—
Wait 2 hours before starting engine.
Inlet manifold to cylinder head
24 Nm
Exhaust manifold to cylinder head
26 Nm
Exhaust downpipe to manifold
43 Nm
Water pump
43 Nm
Spark plugs
20 Nm
Fuel rail
29 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
10 Nm
Camshaft position (CMP) sensor
8 Nm
Lambda sensor (Oxygen)
44 Nm
Knock sensor (KS)
20 Nm
Engine oil pressure switch
15 Nm
Assemble components within 3 minutes. Do not start engine for 1 hour.
Oil filter
18 Nm
Chassis tightening torques
Front hub
294 Nm
View more information
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Front hub
Front hub - wheel bearing housing bolts
120 Nm
Rear hub
216 Nm
Rear hub - wheel bearing housing bolts
90 Nm
Steering wheel
62 Nm
Steering rack/box mounting
88 Nm
Steering track rod end
49 Nm
Steering track rod end
Brake caliper to carrierFront
34 Nm
Brake caliper/carrier to hubFront
—
Brake carrier/caliper to hub
Brake caliper to carrierRear
34 Nm
Brake caliper/carrier to hubRear
107 Nm
ABS sensorFront
9 Nm
ABS sensorRear
9 Nm
Road wheels
103 Nm
06
Air conditioning
No. of AC service connectors
2
Air conditioning restrictor type
Expansion valve
Compressor clutch/magnetic coupling
No
Compressor variable displacement solenoid
Yes
Air conditioning refrigerantType
R134a
Air conditioning refrigerant quantitygrams
550±30
Air conditioning oil group
PAG
Air conditioning oilType
Dens Oil 8
Air conditioning oil quantitycm³
70+15
Air conditioning oil viscosityISO
46
Frequently asked questions
What is the firing order of the Toyota RAV4 2.5?
The firing order for the Toyota RAV4 2.5 (2019–2025) is 1-3-4-2.
How much oil does the Toyota RAV4 2.5 take?
The Toyota RAV4 2.5 (2019–2025) takes 4.5 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota RAV4 2.5?
Valve clearances on the Toyota RAV4 2.5 (2019–2025) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the minimum brake disc thickness for the Toyota RAV4 2.5?
Brake discs on the Toyota RAV4 2.5 (2019–2025) are replaced at a minimum thickness of 25 mm (ventilated) front and 10,5 mm or 16,5 mm (ventilated) rear.