Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 1997 |
| Fuel system Make | Delphi |
| Fuel system Type | DCM 6.2 |
Injection system
| Air metering Type | Mass/MAP |
|---|---|
| Fuel/injection pump assembly Make | Delphi |
| Fuel/injection pump assembly Type | DFP6.1E |
| Pump type | Common rail |
| Fuel main pump delivery pressure bar | 2000 Max |
| Fuel feed/lift pump delivery pressure bar | 3,5-8,2 |
| Intake air temperature (IAT) sensor Ohm/°C | 1210/20 |
Injection sequence
The injection sequence for the Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances on the Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021) are hydraulic — they self-adjust, so no manual clearance figure applies.
| Valve clearance - INLET mm | Hydraulic |
|---|---|
| Valve clearance - EXHAUST mm | Hydraulic |
Engine oil & fluids
Engine oil
The Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021) takes 5.0-6.0 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
See the reference table for the complete manual gearbox entries and their conditions.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification OEM | FPW 9.55535/03 |
| Engine with filter(s) litres | 5.0-6.0 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | Total Transmission HBVFE2 75W |
| Manual transmission litres | — |
| Manual transmission (dry fill) litres | — |
| Automatic transmission fluid Type | AW-1 |
| Automatic transmission (drain & refill) litres | 3.0 |
| Checking ATF level | |
| Automatic transmission (dry fill) litres | 7.0 |
| Automatic transmission fluid (ATF) - dry fill | |
| Coolant Type | Freecor DSC |
| Brake fluid Type | DOT 4+ |
| Clutch fluid Type | DOT 4+ |
| Power steering fluid Type | Total Fluide DA |
| Diesel particulate filter (DPF) additive Make | Eolys |
| Diesel particulate filter (DPF) additive Type | Powerflex |
| Diesel particulate filter (DPF) additive litres | 1.4-3.0 |
| Selective catalytic reduction (SCR) additive Type | AdBlue |
| Selective catalytic reduction (SCR) additive litres | 18.6 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021) are replaced at a minimum thickness of 26 mm (ventilated) front and 10 mm or 20 mm (ventilated) rear.
| Minimum disc thickness for replacement - ventilated Front | 26 mm |
|---|---|
| Minimum disc thickness for replacement Rear | 10 mm |
| Minimum disc thickness for replacement - ventilated Rear | 20 mm |
Brake disc and drum dimensions
| Disc thickness variation Front | 0,010 mm |
|---|---|
| Disc thickness variation Rear | 0,010 mm |
| Disc runout Front | 0,05 mm |
| Disc runout Rear | 0,05 mm |
| Minimum pad thickness Front | 2 mm |
| Minimum pad thickness Rear | 2 mm |
Service & electrical
Glow plugs
Glow plugs for the Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021): Original equipment 5960 E6, Beru GE121A, Bosch 0 250 404 001, Champion CH719 and NGK Y8001AS.
| Glow plug - part no. Original equipment | 5960 E6 |
|---|---|
| Glow plug - part no. Beru | GE121A |
| Glow plug - part no. Bosch | 0 250 404 001 |
| Glow plug - part no. Champion | CH719 |
| Glow plug - part no. NGK | Y8001AS |
Service checks and adjustments
| Turbo boost pressure bar/rpm | 0,15/3000 |
|---|---|
| Oil pressure bar/rpm | — |
Tightening torques
| Cylinder head instructions | — |
|---|---|
| Cylinder head | |
| Maximum bolt length | 124 mm |
| Tighten | 20 Nm |
| Tighten | 60 Nm |
| Tighten | 110° |
| Tighten | 110° |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | Yes |
| Main bearings Stage 1 | — |
| View more information | — |
| Main bearings | |
| Big end bearings Renew bolts/nuts | Yes |
| Big end bearings Stage 1 | 20 Nm |
| Big end bearings Stage 2 | 70° |
| Oil pump to cylinder block | 1)7 Nm 2)9 Nm |
| Sump bolts | — |
| View more information | — |
| Lower sump | |
| Flywheel/driveplate | 33 Nm+34°/33 Nm+34° |
| Clutch pressure plate | 20 Nm |
| Crankshaft pulley/damper centre bolt | 70 Nm+110° |
| Camshaft sprocket/gear | 20 Nm+60° |
| Camshaft carrier/cap | — |
| View more information | — |
| Do not mix bolt types (different lengths). | |
| Camshaft/rocker cover | 8 Nm |
| Exhaust manifold to cylinder head | 1)15 Nm 2)30 Nm |
| Water pump | 1)5 Nm 2)15 Nm |
| Injector/clamp | 7 Nm+110° |
| Injector pipe unions | — |
| Injector pipe unions | |
| Fuel/injection pump sprocket/gear | 40 Nm |
| Fuel/injection pump mounting | 20 Nm |
| Glow plugs | 6 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 8 Nm |
| Camshaft position (CMP) sensor | 8 Nm |
| Nitrogen oxide (NOx) sensor | 50 Nm |
| Engine oil pressure switch | 22 Nm |
| Chassis tightening torques | |
| Front hub | 312 Nm |
| Steering wheel | 35 Nm |
| Steering rack/box mounting | 180 Nm |
| Steering track rod end | 60 Nm |
| Brake disc to hub Front | 10 Nm |
| Brake caliper to carrier Front | 60 Nm |
| Brake caliper/carrier to hub Front | 160 Nm |
| Brake disc to hub Rear | 8 Nm |
| Brake caliper to carrier Rear | 35 Nm |
| Brake caliper/carrier to hub Rear | 115 Nm |
| Back plate to hub Rear | 8 Nm |
| ABS sensor Front | 8 Nm |
| ABS sensor Rear | 8 Nm |
| Road wheels | 125 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | Yes |
| Air conditioning refrigerant Type | — |
| Do not mix R134a with R1234yf. | |
| Air conditioning refrigerant quantity grams | — |
| Refrigerant quantity | |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | — |
| Oil type | |
| Air conditioning oil quantity cm³ | — |
Frequently asked questions
What is the injection sequence of the Toyota Proace Proace Verso 2.0 Dangel 4x2?
The injection sequence for the Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021) is 1-3-4-2.
What glow plugs does the Toyota Proace Proace Verso 2.0 Dangel 4x2 use?
Glow plugs for the Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021): Original equipment 5960 E6, Beru GE121A, Bosch 0 250 404 001, Champion CH719 and NGK Y8001AS.
How much oil does the Toyota Proace Proace Verso 2.0 Dangel 4x2 take?
The Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021) takes 5.0-6.0 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Proace Proace Verso 2.0 Dangel 4x2?
Valve clearances on the Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the minimum brake disc thickness for the Toyota Proace Proace Verso 2.0 Dangel 4x2?
Brake discs on the Toyota Proace Proace Verso 2.0 Dangel 4x2 (2018–2021) are replaced at a minimum thickness of 26 mm (ventilated) front and 10 mm or 20 mm (ventilated) rear.