Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 1997 |
| Fuel system Make | Delphi |
| Fuel system Type | DCM3.5 |
Injection system
| Air metering Type | Mass |
|---|---|
| Pump type | Common rail |
Injection sequence
The injection sequence for the Toyota Proace Proace Verso 2.0 (2013–2016) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances on the Toyota Proace Proace Verso 2.0 (2013–2016) are hydraulic — they self-adjust, so no manual clearance figure applies.
| Valve clearance - INLET mm | Hydraulic |
|---|---|
| Valve clearance - EXHAUST mm | Hydraulic |
Engine oil & fluids
Engine oil
The Toyota Proace Proace Verso 2.0 (2013–2016) takes 5.0 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
See the reference table for the complete manual gearbox entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | ➞45°C |
| Engine oil grade SAE | 0W-30 Synthetic |
| Engine oil classification OEM | PSA B71 2312 |
| Ambient temperature range | -30°C➞45°C |
| Engine oil grade SAE | 5W-30 Synthetic |
| Engine oil classification OEM | PSA B71 2290 |
| Engine with filter(s) litres | 5.0 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-80 |
| Manual transmission oil classification | GL-4+ |
| Manual transmission litres | — |
| Manual transmission (dry fill) litres | — |
| Brake fluid Type | DOT 4 |
| Brake fluid litres | 0.5 |
| Power steering fluid Type | Total Fluide DA |
| Power steering fluid litres | 1.2 |
| Diesel particulate filter (DPF) additive Make | — |
| Do not mix additive types. | |
| Diesel particulate filter (DPF) additive Type | — |
| Diesel particulate filter (DPF) additive litres | 3.3 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Proace Proace Verso 2.0 (2013–2016) are replaced at a minimum thickness of 26 mm (ventilated) front and 12 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 26 mm |
|---|---|
| Minimum disc thickness for replacement Rear | 12 mm |
| Maximum drum diameter for replacement Rear | 256 mm |
Brake disc and drum dimensions
| Disc thickness variation Front | 0,010 mm |
|---|---|
| Disc thickness variation Rear | 0,010 mm |
| Disc runout Front | 0,05 mm |
| Disc runout Rear | 0,05 mm |
| Minimum pad thickness Front | 2 mm |
| Minimum pad thickness Rear | 2 mm |
Service & electrical
Tuning and emissions
| Idle speed rpm | 750±50 |
|---|---|
| Rated no load speed rpm | 5000-5200 |
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 700-800 |
| Governed speed range - for smoke test rpm | 5000-5200 |
| Maximum time at governed speed secs | 2,0 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Smoke opacity - EU limit m-1 (%) | 1,50 (47) |
| Smoke opacity - homologation value m-1 (%) | 0,51 (19) |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Proace Proace Verso 2.0 (2013–2016) are tightened in 3 stages: 20 Nm, then 60 Nm, then a final 220°.
| Cylinder head | |
|---|---|
| Maximum bolt length | 128 mm |
| Tighten | 20 Nm |
| Tighten | 60 Nm |
| Tighten | 220° |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Sump drain bolt | 34 Nm |
| Flywheel/driveplate | 1)20 Nm 2)48 Nm |
| Clutch pressure plate | 20 Nm |
| Crankshaft pulley/damper centre bolt | 70 Nm+62° |
| Camshaft sprocket/gear | 20 Nm+60° |
| Camshaft carrier/cap | 1)5 Nm 2)10 Nm |
| View more information | — |
| Bolts 19, 20, 21, 24 are longer. | |
| Injector/clamp | 7 Nm+55° |
| Injector pipe unions | 1)18 Nm 2)27 Nm |
| Fuel/injection pump mounting | 20 Nm |
| Glow plugs | 6 Nm |
| Oil filter | 25 Nm |
| Chassis tightening torques | |
| Front hub | 345 Nm |
| Rear hub - wheel bearing housing bolts | 127 Nm |
| Brake disc to hub Front | 10 Nm |
| Brake caliper to carrier Front | 27 Nm |
| Brake caliper/carrier to hub Front | 190 Nm |
| Brake disc to hub Rear | 8 Nm |
| Brake caliper to carrier Rear | 35 Nm |
| Brake caliper/carrier to hub Rear | 108 Nm |
| Road wheels | 90 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 540 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | SP10 |
| Air conditioning oil quantity cm³ | 135 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Proace Proace Verso 2.0?
The injection sequence for the Toyota Proace Proace Verso 2.0 (2013–2016) is 1-3-4-2.
How much oil does the Toyota Proace Proace Verso 2.0 take?
The Toyota Proace Proace Verso 2.0 (2013–2016) takes 5.0 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Proace Proace Verso 2.0?
Valve clearances on the Toyota Proace Proace Verso 2.0 (2013–2016) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the cylinder head torque for the Toyota Proace Proace Verso 2.0?
The cylinder head bolts on the Toyota Proace Proace Verso 2.0 (2013–2016) are tightened in 3 stages: 20 Nm, then 60 Nm, then a final 220°.
What is the minimum brake disc thickness for the Toyota Proace Proace Verso 2.0?
Brake discs on the Toyota Proace Proace Verso 2.0 (2013–2016) are replaced at a minimum thickness of 26 mm (ventilated) front and 12 mm rear.