Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 2184 |
| Compression ratio :1 | 15,7 |
| Fuel system Make | Bosch |
Injection system
| Air metering Type | Mass/MAP |
|---|---|
| Fuel/injection pump assembly Make | Bosch |
| Fuel/injection pump assembly Type | CP4.1 |
| Pump type | Common rail |
| Fuel main pump delivery pressure bar | 2000 Max |
| Fuel feed/lift pump delivery pressure bar | 4,6 |
| Injector nozzle Make | Bosch |
| Engine coolant temperature (ECT) sensor Ohm/°C | 303-315/80 |
Injection sequence
The injection sequence for the Toyota Proace Max 2.2 88 (120) (2024–2025) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances on the Toyota Proace Max 2.2 88 (120) (2024–2025) are hydraulic — they self-adjust, so no manual clearance figure applies.
| Valve clearance - INLET mm | Hydraulic |
|---|---|
| Valve clearance - EXHAUST mm | Hydraulic |
Engine oil & fluids
Engine oil
The Toyota Proace Max 2.2 88 (120) (2024–2025) takes 6.0 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 2.2 litres. The specified oil is SAE 75W-70 synthetic, with classification GL-4.
Coolant
Cooling system must be filled using vacuum filling equipment.
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 0W-30 Synthetic |
| Engine oil classification OEM | FPW 9.55535/02 |
| Engine oil classification API/ACEA | /C2 |
| Engine with filter(s) litres | 6.0 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-70 Synthetic |
| Manual transmission oil classification | GL-4 |
| Manual transmission litres | 2.2 |
| Manual transmission | |
| Automatic transmission fluid Type | AW-2 |
| Automatic transmission (drain & refill) litres | 3.5 |
| Checking ATF level | |
| Automatic transmission (dry fill) litres | 6.8 |
| Automatic transmission fluid (ATF) - dry fill | |
| Coolant Type | Paraflu up |
| Coolant Colour | Red |
| Cooling system - total capacity litres | 10.0 |
| Cooling system must be filled using vacuum filling equipment. | |
| Brake fluid Type | DOT 4 |
| Brake fluid litres | 1.0 |
| Clutch fluid Type | DOT 4 |
| Selective catalytic reduction (SCR) additive Type | AdBlue |
| Selective catalytic reduction (SCR) additive litres | 19.0 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Proace Max 2.2 88 (120) (2024–2025) are replaced at a minimum thickness of 26 mm (ventilated) front and 14 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 26 mm |
|---|---|
| Minimum disc thickness for replacement Rear | 14 mm |
Brake disc and drum dimensions
| Disc thickness variation Front | 0,010 mm |
|---|---|
| Disc thickness variation Rear | 0,010 mm |
| Disc runout Front | 0,07 mm |
| Disc runout Rear | 0,07 mm |
| Minimum pad thickness Front | 2 mm |
| Minimum pad thickness Rear | 2 mm |
Service & electrical
Glow plugs
Glow plugs for the Toyota Proace Max 2.2 88 (120) (2024–2025): Original equipment 16 865 133 80.
| Glow plug - part no. Original equipment | 16 865 133 80 |
|---|
Starting and charging
| Battery V/RC(Ah) | 12 |
|---|
Service checks and adjustments
| Oil pressure bar/rpm | 0,2-0,5 |
|---|---|
| Thermostat opens °C | 88-103 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Proace Max 2.2 88 (120) (2024–2025) are tightened in 3 stages: 90°, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Tighten | 65±3 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | Yes |
| Main bearings Stage 1 | 1)10 Nm 2)20 Nm 3)25±1 Nm |
| Main bearings Stage 2 | 100° |
| Big end bearings Renew bolts/nuts | Yes |
| Big end bearings Stage 1 | 1)20±1 Nm 2)25±1 Nm |
| Big end bearings Stage 2 | 60° |
| Oil pump to cylinder block | 1)5 Nm 2)9±1 Nm |
| Sump bolts | M8=26±2 Nm M6=9±1 Nm |
| Sump drain bolt | 42 Nm |
| Flywheel/driveplate | 1)75±4 Nm 2)160±16 Nm/150±8 Nm |
| Clutch pressure plate | 25 Nm |
| Crankshaft pulley/damper centre bolt | 30±1 Nm+45° |
| Crankshaft pulley/damper bolts | 30±3 Nm |
| Camshaft sprocket/gear | 30±1 Nm+45° |
| Camshaft/rocker cover | 1)15 Nm 2)25±3 Nm |
| Inlet manifold to cylinder head | 1)15 Nm 2)25±3 Nm |
| Exhaust manifold to cylinder head | 20±2 Nm |
| Exhaust downpipe to manifold | 25 Nm |
| Water pump | 25±3 Nm |
| Injector/clamp | 25±3 Nm |
| Injector pipe unions | 32±2 Nm |
| Fuel/injection pump mounting | 25±3 Nm |
| Glow plugs | 18±2 Nm |
| Nitrogen oxide (NOx) sensor | 56±5 Nm |
| Chassis tightening torques | |
| Front hub | — |
| Front hub | |
| Rear hub | 450 Nm |
| Rear hub - wheel bearing housing bolts | 200 Nm |
| Steering wheel | 50 Nm |
| Steering rack/box mounting | 130 Nm |
| Steering track rod end | 80 Nm |
| Leaf spring to axle U-bolts Rear | 130 Nm |
| Leaf spring to chassis/bracket Rear | 185 Nm |
| Leaf spring to shackle Rear | 145 Nm |
| Leaf spring shackle to chassis/bracket Rear | 145 Nm |
| Brake disc to hub Front | 12 Nm |
| Brake caliper to carrier Front | 34 Nm |
| Brake caliper/carrier to hub Front | 210 Nm |
| Brake disc to hub Rear | 12 Nm |
| Brake caliper/carrier to hub Rear | 160 Nm |
| ABS sensor Front | 8 Nm |
| ABS sensor Rear | 8 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | — |
| Do not mix R134a with R1234yf. | |
| Air conditioning refrigerant quantity grams | R134a=720 R1234yf=535 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | SPA2 |
| Air conditioning oil quantity cm³ | 120 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Proace Max 2.2 88 (120)?
The injection sequence for the Toyota Proace Max 2.2 88 (120) (2024–2025) is 1-3-4-2.
What glow plugs does the Toyota Proace Max 2.2 88 (120) use?
Glow plugs for the Toyota Proace Max 2.2 88 (120) (2024–2025): Original equipment 16 865 133 80.
How much oil does the Toyota Proace Max 2.2 88 (120) take?
The Toyota Proace Max 2.2 88 (120) (2024–2025) takes 6.0 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Proace Max 2.2 88 (120)?
Valve clearances on the Toyota Proace Max 2.2 88 (120) (2024–2025) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the cylinder head torque for the Toyota Proace Max 2.2 88 (120)?
The cylinder head bolts on the Toyota Proace Max 2.2 88 (120) (2024–2025) are tightened in 3 stages: 90°, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Toyota Proace Max 2.2 88 (120)?
Brake discs on the Toyota Proace Max 2.2 88 (120) (2024–2025) are replaced at a minimum thickness of 26 mm (ventilated) front and 14 mm rear.