Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity (Fiscal) cc | 2438 |
| Compression ratio :1 | 9,3 |
| Suitable for unleaded petrol | Yes |
| Minimum octane rating RON | 95 |
| Ignition system Type | ESA |
| Ignition system Description | Map-i |
| Trigger location | Distributor |
| Fuel system Make | Toyota |
| Fuel system Type | TCCS |
| Fuel system Description | MFI-i |
| Air metering Type | Flow 1996-= MAP |
| Combined ignition and fuel ECM | Yes |
| Diagnostic socket | Yes |
Ignition system
| Ignition coil Make | Denso |
|---|---|
| Ignition coil supply voltage + with ballast V | 11,0 |
| Primary resistance Ohm | 0,4-0,5 |
| Secondary resistance Ohm | 10000-14000 |
| Distributor (ECM) Make | Denso |
| Contact breaker gap/trigger air gap mm | 0,2-0,4 |
Firing order
The firing order for the Toyota Previa 2.4 (1990–2000) is 1-3-4-2.
| Firing order | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Previa 2.4 (1990–2000) are 0,15-0,25 mm inlet and 0,25-0,35 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,15-0,25 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,25-0,35 cold |
Engine oil & fluids
Engine oil
The Toyota Previa 2.4 (1990–2000) takes 5.8 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 2.2 litres. The specified oil is SAE 75W-90.
Coolant
The listed total cooling-system capacity is 11.6 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | -29°C➞10°C |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | SJ/A1, A3 |
| Ambient temperature range | -18°C➞38°C |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | SJ/A1, A3 |
| Ambient temperature range | -12°C➞38°C |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | SJ/A2 |
| Ambient temperature range | -12°C➞38°C |
| Engine oil grade SAE | 20W-50 |
| Engine oil classification API/ACEA | SJ/A2 |
| Engine with filter(s) litres | 5.8 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission litres | 2.2 |
| Automatic transmission fluid Type | Dexron II |
| Automatic transmission (drain & refill) litres | 2.3 |
| Automatic transmission (dry fill) litres | 6.4 |
| Differential oil grade - rear SAE | 90W |
| Differential rear litres | 1.5 |
| Cooling system - total capacity litres | 11.6 |
| Brake fluid Type | DOT 3 |
| Power steering fluid Type | Dexron III |
| Power steering fluid litres | 1.0 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Previa 2.4 (1990–2000) are replaced at a minimum thickness of 20 mm (ventilated) front and 16,5 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 20 mm |
|---|---|
| Minimum disc thickness | |
| Minimum disc thickness for replacement Rear | 16,5 mm |
| Maximum drum diameter for replacement Rear | 256 mm |
Brake disc and drum dimensions
| Minimum disc thickness | |
|---|---|
| Disc runout Front | 0,07 mm |
| Disc runout Rear | 0,10 mm |
| Minimum pad thickness Front | 1 mm |
| Minimum pad thickness Rear | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 4-5 |
Service & electrical
Ignition timing
Basic ignition timing for the Toyota Previa 2.4 (1990–2000) is 5° BTDC at 700 rpm.
| Ignition timing | |
|---|---|
| Ignition timing - basic BTDC °Engine/rpm | 5/700 |
| Ignition timing - alternative °Engine/rpm | AT=5/750 |
Battery
The Toyota Previa 2.4 (1990–2000) uses a 12 V, 65 Ah battery (reserve capacity 110 minutes).
| Battery V/RC(Ah) | 12/110 (65) |
|---|
Spark plugs
The Toyota Previa 2.4 (1990–2000) uses NGK BKR5EP-11 spark plugs with a 1,1 mm electrode gap.
| Spark plugs Original equipment | NGK |
|---|---|
| Spark plug Type | BKR5EP-11 |
| Electrode gap mm | 1,1 |
| Spark plugs Make | Bosch |
| Spark plug Type | FR7DP1X |
| Electrode gap mm | 1,1 |
| Spark plugs Make | Champion |
| Spark plug Type | RC7YCC4 |
| Electrode gap mm | 1,1 |
| Spark plugs Make | NGK |
| Spark plug Type | BKR5EP-11 |
| Electrode gap mm | 1,1 |
Tuning and emissions
| Tuning conditions | — |
|---|---|
| View more information | — |
| Ignition timing | |
| Ignition advance checks °Engine/rpm | ECM Controlled |
| Idle speed rpm | 700 Not adjustable |
| Idle speed - alternative rpm | AT=750 Not adjustable |
| Oil temperature °C | 80 |
| CO level at idle speed - tailpipe Vol. % CO | 0,5 Max Not adjustable |
| HC level at idle speed ppm | 100 |
| CO2 level at idle speed Vol. % CO2 | 14,5-16 |
| O2 level at idle speed Vol. % O2 | 0,1-0,5 |
| Increased idle speed for CO test rpm | 2400-2600 |
| CO content at increased idle speed Vol. % | 0,3 |
| Lambda at increased idle λ | 0,98-1,02 |
Starting and charging
| Starter motor Make | Denso |
|---|---|
| Starter motor Type | 12V-1,6 kW |
| Minimum starting voltage V | 8 |
| Maximum cranking amps A | 176-215 |
| Alternator Make | Nippon Denso |
| Alternator Type | 12V 60A |
| Alternator output A/V/rpm | 30/13,9/2000 |
| Voltage regulator Type | IC |
| Regulated voltage V | 13,9-15,1 |
Service checks and adjustments
| Compression pressure bar | 8,8-12,3 |
|---|---|
| Oil pressure bar/rpm | 2,5-5,0/3000 |
| Radiator cap bar | 0,75-1,05 |
| Thermostat opens °C | 80-84 |
| Drive belt tension - alternator/PAS/AC mm | 4-6/7-9 |
Fuel system
| System pressure bar | 2,7-3,1 |
|---|---|
| Regulated pressure with vacuum bar | 2,1-2,5 |
| Engine coolant temperature (ECT) sensor Ohm/°C | 200-400/80 |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm | 140-220 |
| Injector Ohm | 13,4-14,2 |
| Idle air control (IAC) valve/idle speed control (ISC) actuator Ohm | 19,0-23,0 |
| Lambda sensor (Oxygen) heater Ohm | 5,1-6,3 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Previa 2.4 (1990–2000) are tightened in 4 stages: 20 Nm, then 39 Nm, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Renew bolts | No |
| Tighten | 20 Nm |
| Tighten | 39 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | 39 Nm |
| Main bearings Stage 2 | 90° |
| Big end bearings Renew bolts/nuts | No |
| Big end bearings Stage 1 | 29 Nm |
| Big end bearings Stage 2 | 90° |
| Oil pump to cylinder block | 8 Nm |
| Sump bolts | 5 Nm |
| Sump drain bolt | 25 Nm |
| Flywheel/driveplate | 88 Nm/74 Nm |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 260 Nm |
| Camshaft sprocket/gear | 74 Nm |
| Camshaft carrier/cap | 16 Nm |
| Camshaft/rocker cover | 7-8 Nm |
| Inlet manifold to cylinder head | 21 Nm |
| Exhaust manifold to cylinder head | 49 Nm |
| Spark plugs | 20 Nm |
| Chassis tightening torques | |
| Front hub | 199 Nm |
| Rear hub | 275 Nm |
| Steering track rod end | 49 Nm |
| Brake caliper to carrier Front | 36 Nm |
| Brake caliper/carrier to hub Front | 88 Nm |
| Brake caliper to carrier Rear | 25 Nm |
| Brake caliper/carrier to hub Rear | 88 Nm |
| Back plate to hub Rear | 69 Nm |
| ABS sensor Front | 8 Nm |
| ABS sensor Rear | 8 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R12 |
| Refrigerant quantity | |
| Air conditioning refrigerant quantity grams | 950±50 |
| Air conditioning oil Type | Dens Oil 6 |
Frequently asked questions
What is the firing order of the Toyota Previa 2.4?
The firing order for the Toyota Previa 2.4 (1990–2000) is 1-3-4-2.
What spark plugs does the Toyota Previa 2.4 use?
The Toyota Previa 2.4 (1990–2000) uses NGK BKR5EP-11 spark plugs with a 1,1 mm electrode gap.
How much oil does the Toyota Previa 2.4 take?
The Toyota Previa 2.4 (1990–2000) takes 5.8 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Previa 2.4?
Valve clearances for the Toyota Previa 2.4 (1990–2000) are 0,15-0,25 mm inlet and 0,25-0,35 mm exhaust, measured cold.
What is the cylinder head torque for the Toyota Previa 2.4?
The cylinder head bolts on the Toyota Previa 2.4 (1990–2000) are tightened in 4 stages: 20 Nm, then 39 Nm, then 90°, then a final 90°.
What is the ignition timing for the Toyota Previa 2.4?
Basic ignition timing for the Toyota Previa 2.4 (1990–2000) is 5° BTDC at 700 rpm.