Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 2755 |
| Compression ratio :1 | 15,6 |
Injection system
| Air metering Type | Mass/MAP |
|---|---|
| Fuel/injection pump assembly Type | HP5S |
| Pump type | Common rail |
| Engine coolant temperature (ECT) sensor Ohm/°C | 310-326/80 |
| Injector Ohm | 0,52-0,66 |
| Intake air temperature (IAT) sensor Ohm/°C | 2211-2650/20 |
Injection sequence
The injection sequence for the Toyota Hilux 2.8 D-4D Hybrid (2024–2026) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances on the Toyota Hilux 2.8 D-4D Hybrid (2024–2026) are hydraulic — they self-adjust, so no manual clearance figure applies.
| Valve clearance - INLET mm | Hydraulic |
|---|---|
| Valve clearance - EXHAUST mm | Hydraulic |
Engine oil & fluids
Engine oil
The Toyota Hilux 2.8 D-4D Hybrid (2024–2026) takes 7.5 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Transfer box
The transfer box has a listed capacity of 1.0 litres.
See the reference table for the complete transfer box entries and their conditions.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 0W-20 Synthetic |
| Engine oil classification API/ACEA | /C5 |
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 0W-30 Synthetic |
| Engine oil classification API/ACEA | /C2 |
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 Synthetic |
| Engine oil classification API/ACEA | /C2 |
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 Synthetic |
| Engine oil classification JASO | DL-0 |
| Engine oil classification API/ACEA | CF-4/B3,B4,B5 |
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 10W-30 Synthetic |
| Engine oil classification JASO | DL-0 |
| Engine oil classification API/ACEA | CF-4/B3,B4,B5 |
| Engine with filter(s) litres | 7.5 |
| Other lubricants and capacities | |
| Automatic transmission fluid Type | ATF WS |
| Automatic transmission (drain & refill) litres | 1.5 |
| Adjusting ATF level | |
| Automatic transmission (dry fill) litres | 9.5 |
| Automatic transmission fluid (ATF) - dry fill | |
| Differential oil grade - front SAE | 75W-85 LT |
| Differential oil classification - front | GL-5 |
| Differential front/AT litres | 1.40-1.50 |
| Front differential oil | |
| Differential oil grade - rear SAE | 75W-85 LT |
| Differential oil classification - rear | GL-5 |
| Differential rear litres | — |
| Rear differential oil | |
| Transfer box oil grade SAE | 75W LF |
| Transfer box oil classification | GL-5 |
| Transfer box litres | 1.0 |
| Coolant Type | Toyota SLLC |
| Coolant Colour | Pink |
| Cooling system - total capacity litres | 8.8 |
| Cooling system | |
| Brake fluid Type | DOT 4 |
| Brake fluid litres | — |
| Use diagnostic equipment to carry out bleeding procedure. Brake system must be filled using vacuum filling equipment. | |
| Power steering fluid Type | Dexron II/III |
| Selective catalytic reduction (SCR) additive Type | AdBlue |
| Selective catalytic reduction (SCR) additive litres | 13.8 |
Brakes & wear limits
Brake disc thickness
The rear brake drums on the Toyota Hilux 2.8 D-4D Hybrid (2024–2026) are replaced at a maximum diameter of 256 mm.
| Minimum disc thickness for replacement - ventilated Front | — |
|---|---|
| Minimum disc thickness for replacement - ventilated front | |
| Maximum drum diameter for replacement Rear | 256 mm |
Brake disc and drum dimensions
| Minimum disc thickness for replacement - ventilated front | |
|---|---|
| Disc runout Front | 0,05 mm |
| Minimum pad thickness Front | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
Service & electrical
Glow plugs
Glow plugs for the Toyota Hilux 2.8 D-4D Hybrid (2024–2026): Original equipment 1985011040, Bosch 0 250 723 005, Champion CH928 and NGK Y1060AS.
| Glow plug - part no. Original equipment | 1985011040 |
|---|---|
| Glow plug - part no. Bosch | 0 250 723 005 |
| Glow plug - part no. Champion | CH928 |
| Glow plug - part no. NGK | Y1060AS |
Tuning and emissions
| Idle speed rpm | 680±50 |
|---|
Service checks and adjustments
| Compression pressure bar | 22,0-27,0 |
|---|---|
| Oil pressure bar/rpm | — |
| Oil pressure | |
| Radiator cap bar | 0,79-1,23 |
| Thermostat opens °C | 80-84 |
Tightening torques
| Cylinder head instructions | — |
|---|---|
| View more information | — |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | — |
| View more information | — |
| Main bearings | |
| Main bearings Stage 1 | 95 Nm |
| Main bearings Stage 2 | 90º |
| Big end bearings Renew bolts/nuts | — |
| View more information | — |
| Big end bearings | |
| Big end bearings Stage 1 | 40 Nm |
| Big end bearings Stage 2 | 90° |
| Sump bolts | 10 Nm |
| View more information | — |
| Assemble components within 3 minutes. Wait 2 hours before starting engine or filling engine with oil to allow sealant to dry. | |
| Sump drain bolt | 40 Nm |
| Flywheel/driveplate | 178 Nm |
| Crankshaft pulley/damper centre bolt | 365 Nm |
| Crankshaft pulley/damper bolts | 21 Nm |
| Camshaft sprocket/gear | 81 Nm |
| Camshaft carrier/cap | — |
| View more information | — |
| Wait 2 hours before starting engine or filling engine with oil to allow sealant to dry. | |
| Camshaft/rocker cover | — |
| View more information | — |
| Inlet manifold to cylinder head | 23 Nm |
| Exhaust manifold to cylinder head | 40 Nm |
| Exhaust downpipe to manifold | 43 Nm |
| Water pump | 25 Nm |
| Injector/clamp | 21 Nm |
| Injector pipe unions | 40 Nm |
| Injector pipe unions | |
| Fuel/injection pump mounting | 21 Nm |
| Glow plugs | 18 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 10 Nm |
| Camshaft position (CMP) sensor | 10 Nm |
| Engine coolant temperature (ECT) sensor | 20 Nm |
| Nitrogen oxide (NOx) sensor | 55 Nm |
| Engine oil pressure switch | 15 Nm |
| Oil pressure switch | |
| Oil filter | 12 Nm |
| Chassis tightening torques | |
| Front hub | 235 Nm |
| Front hub - wheel bearing housing bolts | 80 Nm |
| Rear hub - wheel bearing housing bolts | 43 Nm |
| Steering wheel | 50 Nm |
| Steering rack/box mounting | 130 Nm |
| Steering track rod end | 91 Nm |
| Leaf spring to axle U-bolts Rear | 85 Nm |
| Leaf spring to chassis/bracket Rear | 120 Nm |
| Leaf spring to shackle Rear | 60 Nm |
| Leaf spring shackle to chassis/bracket Rear | 60 Nm |
| Brake caliper/carrier to hub Front | 230 Nm |
| Brake caliper to carrier Rear | 34 Nm |
| Brake caliper/carrier to hub Rear | 100 Nm |
| ABS sensor Front | 9 Nm |
| ABS sensor Rear | 9 Nm |
| Road wheels | — |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 500 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 8 |
| Air conditioning oil quantity cm³ | 67±7 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Hilux 2.8 D-4D Hybrid?
The injection sequence for the Toyota Hilux 2.8 D-4D Hybrid (2024–2026) is 1-3-4-2.
What glow plugs does the Toyota Hilux 2.8 D-4D Hybrid use?
Glow plugs for the Toyota Hilux 2.8 D-4D Hybrid (2024–2026): Original equipment 1985011040, Bosch 0 250 723 005, Champion CH928 and NGK Y1060AS.
How much oil does the Toyota Hilux 2.8 D-4D Hybrid take?
The Toyota Hilux 2.8 D-4D Hybrid (2024–2026) takes 7.5 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Hilux 2.8 D-4D Hybrid?
Valve clearances on the Toyota Hilux 2.8 D-4D Hybrid (2024–2026) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the minimum brake disc thickness for the Toyota Hilux 2.8 D-4D Hybrid?
The rear brake drums on the Toyota Hilux 2.8 D-4D Hybrid (2024–2026) are replaced at a maximum diameter of 256 mm.