Toyota2009–2013Technical specifications

Auris 2.2 D-CAT: Technical specifications

Workshop data for the 2.2-litre diesel (engine code 2AD-FHV). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (2AD-FHV) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make: Toyota
Model: Auris
Years: 2009–2013
Fuel: Diesel
Engine code: 2AD-FHV

Performance & efficiency

Power: 130 kW (177 hp)
Engine size: 2,231 cc
Cylinders: 4 · DOHC
Compression ratio: 15.7:1

Fluids & capacities

Engine oil (with the filter): 6.3 litres

All 102 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type	4/DOHC
Capacity cc	2231
Compression ratio :1	15,7

Injection system

Air metering Type	Mass
Pump type	Common rail
Engine coolant temperature (ECT) sensor Ohm/°C	2320-2590/20
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm	835-1400
Intake air temperature (IAT) sensor Ohm/°C	2210-2650/20

Injection sequence

The injection sequence for the Toyota Auris 2.2 D-CAT (2009–2013) is 1-3-4-2.

Injection sequence	1-3-4-2

Valve clearances

Valve clearances on the Toyota Auris 2.2 D-CAT (2009–2013) are hydraulic — they self-adjust, so no manual clearance figure applies.

Valve clearance - INLET mm	Hydraulic
Valve clearance - EXHAUST mm	Hydraulic

Engine oil & fluids

Engine oil

The Toyota Auris 2.2 D-CAT (2009–2013) takes 6.3 litres of engine oil with the filter.

A listed engine oil option is SAE 0W-30 for all ambient temperatures, with API/ACEA classification /C2.

A listed engine oil option is SAE 5W-30 for all ambient temperatures, with API/ACEA classification /C2.

Manual gearbox

See the reference table for the complete manual gearbox entries and their conditions.

Coolant

The listed total cooling-system capacity is 7.4 litres.

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range	All temperatures
Engine oil grade SAE	0W-30
Engine oil classification API/ACEA	/C2
Ambient temperature range	All temperatures
Engine oil grade SAE	5W-30
Engine oil classification API/ACEA	/C2
Engine with filter(s) litres	6.3
Other lubricants and capacities
Manual transmission oil grade SAE	75W
Manual transmission oil classification	GL-4
Manual transmission litres	2.4
Auto shift manual (ASM) transmission oil grade SAE	75W
Auto shift manual (ASM) transmission oil classification	GL-4
Auto shift manual (ASM) transmission (drain & refill) litres	2.4
Coolant Type	Super long life
Coolant Colour	Pink
Cooling system - total capacity litres	7.4
Brake fluid Type	DOT 3/4
Clutch fluid Type	DOT 3/4

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Auris 2.2 D-CAT (2009–2013) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.

Minimum disc thickness for replacement - ventilated Front	23 mm
Minimum disc thickness for replacement Rear	8 mm

Brake disc and drum dimensions

Disc runout Front	0,05 mm
Disc runout Rear	0,15 mm
Minimum pad thickness Front	1 mm
Minimum pad thickness Rear	1 mm
Parking brake travel No. of notches	5-8

Service & electrical

Battery

The Toyota Auris 2.2 D-CAT (2009–2013) uses a 12 V, 67 Ah battery.

Battery V/RC(Ah)	12 (67)

Tuning and emissions

Idle speed rpm	770±50
Rated no load speed rpm	5100-5300
Oil temperature °C	80
Idle speed - for smoke test rpm	700-900
Governed speed range - for smoke test rpm	5100-5300
Maximum time at governed speed secs	1,8
Test mode A/B	B
Probe type 1/2	1
Conditioning Accelerations/rpm	3
Smoke opacity - EU limit m-1 (%)	1,50 (48)
Smoke opacity - homologation value m-1 (%)	1,50 (48)

Starting and charging

Maximum cranking amps A	190
Alternator output A/V/rpm	30/12,1/2000

Service checks and adjustments

Compression pressure bar	22,0-25,0
Oil pressure bar/rpm	0,3 Min/770
Radiator cap bar	0,94-1,22
Thermostat opens °C	80-84

Tightening torques

Cylinder head
Cylinder head instructions	—
View more information	—
Renew bolts	Yes
Other engine tightening torques
Main bearings Renew bolts/nuts	—
View more information	—
Main bearings Stage 1	60 Nm+90°
Main bearings Stage 2	—
Big end bearings Renew bolts/nuts	—
View more information	—
Big end bearings Stage 1	40 Nm
Big end bearings Stage 2	90°
Oil pump to cylinder block	9 Nm
Sump bolts	11 Nm
Sump drain bolt	38 Nm
Flywheel/driveplate	71 Nm
Clutch pressure plate	19 Nm
Crankshaft pulley/damper centre bolt	300 Nm
Camshaft sprocket/gear	20 Nm
Camshaft carrier/cap	—
View more information	—
Camshaft/rocker cover	11 Nm
Inlet manifold to cylinder head	23 Nm
Exhaust manifold to cylinder head	47 Nm
Exhaust downpipe to manifold	43 Nm
Water pump	23 Nm
Injector/clamp	25 Nm
Injector pipe unions	30 Nm
Fuel/injection pump mounting	21 Nm
Glow plugs	12 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor	9 Nm
Camshaft position (CMP) sensor	9 Nm
Engine coolant temperature (ECT) sensor	20 Nm
Nitrogen oxide (NOx) sensor	44 Nm
Engine oil pressure switch	12 Nm
Oil filter	40 Nm
Chassis tightening torques
Front hub	292 Nm
Front hub - wheel bearing housing bolts	96 Nm
Rear hub - wheel bearing housing bolts	90 Nm
Steering wheel	50 Nm
Steering rack/box mounting	138 Nm
Steering track rod end	49 Nm
Brake caliper to carrier Front	30 Nm
Brake caliper/carrier to hub Front	107 Nm
Brake caliper to carrier Rear	30 Nm
Brake caliper/carrier to hub Rear	57 Nm
Back plate to hub Rear	90 Nm
ABS sensor Front	9 Nm
Road wheels	103 Nm

Air conditioning

No. of AC service connectors	2
Air conditioning restrictor type	Expansion valve
Compressor clutch/magnetic coupling	No
Compressor variable displacement solenoid	Yes
Air conditioning refrigerant Type	R134a
Air conditioning refrigerant quantity grams	440±30
Air conditioning oil group	PAG
Air conditioning oil Type	Dens Oil 8
Air conditioning oil quantity cm³	—
Air conditioning oil viscosity ISO	46

Frequently asked questions

What is the injection sequence of the Toyota Auris 2.2 D-CAT?

The injection sequence for the Toyota Auris 2.2 D-CAT (2009–2013) is 1-3-4-2.

How much oil does the Toyota Auris 2.2 D-CAT take?

The Toyota Auris 2.2 D-CAT (2009–2013) takes 6.3 litres of engine oil with the filter. A listed engine oil option is SAE 0W-30 for all ambient temperatures, with API/ACEA classification /C2. A listed engine oil option is SAE 5W-30 for all ambient temperatures, with API/ACEA classification /C2.

What are the valve clearances for the Toyota Auris 2.2 D-CAT?

Valve clearances on the Toyota Auris 2.2 D-CAT (2009–2013) are hydraulic — they self-adjust, so no manual clearance figure applies.

What is the minimum brake disc thickness for the Toyota Auris 2.2 D-CAT?

Brake discs on the Toyota Auris 2.2 D-CAT (2009–2013) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.

What battery does the Toyota Auris 2.2 D-CAT use?

The Toyota Auris 2.2 D-CAT (2009–2013) uses a 12 V, 67 Ah battery.