Toyota2007–2013Technical specifications

Auris 2.2 D-4D: Technical specifications

Workshop data for the 2.2-litre diesel (engine code 2AD-FHV). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (2AD-FHV) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Toyota
Model
Auris
Years
2007–2013
Fuel
Diesel
Engine code
2AD-FHV

Performance & efficiency

Power
130 kW (177 hp)
Engine size
2,231 cc
Cylinders
4 · DOHC
Compression ratio
15.8:1
Fuel system
Common Rail

Fluids & capacities

Engine oil (with the filter)
5.9 litres
All 101 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity cc2231
Compression ratio :115,8
Fuel system TypeCommon Rail

Injection system

Air metering TypeMass
Fuel/injection pump assembly MakeDenso
Fuel/injection pump assembly TypeHP3
Pump typeCommon rail
Engine coolant temperature (ECT) sensor Ohm/°C310-326/80
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm1060-1645
Injector Ohm1,1
Intake air temperature (IAT) sensor Ohm/°C2210-2650/20

Injection sequence

The injection sequence for the Toyota Auris 2.2 D-4D (2007–2013) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances on the Toyota Auris 2.2 D-4D (2007–2013) are hydraulic — they self-adjust, so no manual clearance figure applies.

Valve clearance - INLET mmHydraulic
Valve clearance - EXHAUST mmHydraulic

Engine oil & fluids

Engine oil

The Toyota Auris 2.2 D-4D (2007–2013) takes 5.9 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.3 litres. The specified oil is SAE 75W.

Coolant

The listed total cooling-system capacity is 7.4 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 0W-30, 5W-30
Engine oil classification API/ACEA /C2
Ambient temperature range All temperatures
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA CF/B1, C2
Engine with filter(s) litres 5.9
Other lubricants and capacities
Manual transmission oil grade SAE 75W
Manual transmission litres 2.3
Cooling system - total capacity litres 7.4
Brake fluid Type DOT 3/4
Clutch fluid Type DOT 3/4

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Auris 2.2 D-4D (2007–2013) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.

Minimum disc thickness for replacement - ventilated Front23 mm
Minimum disc thickness for replacement Rear8 mm

Brake disc and drum dimensions

Disc runout Front0,05 mm
Disc runout Rear0,15 mm
Minimum pad thickness Front1 mm
Minimum pad thickness Rear1 mm
Parking brake travel No. of notches8-12

Service & electrical

Battery

The Toyota Auris 2.2 D-4D (2007–2013) uses a 12 V, 64 Ah battery.

Battery V/RC(Ah)12 (64)

Tuning and emissions

Idle speed rpm800±50
Rated no load speed rpm5100-5250
Oil temperature °C80
Idle speed - for smoke test rpm750-850
Governed speed range - for smoke test rpm5100-5250
Maximum time at governed speed secs1,5
Test mode A/BB
Probe type 1/21
Conditioning Accelerations/rpm3
Smoke opacity - EU limit m-1 (%)1,50 (48)
Smoke opacity - homologation value m-1 (%)1,50 (48)

Starting and charging

Alternator output A/V/rpm100/12/1500

Service checks and adjustments

Compression pressure bar22,0-27,0
Oil pressure bar/rpm2,5/4500
Radiator cap bar0,93-1,22
Thermostat opens °C80-84

Tightening torques

Cylinder head instructions—
View more information—
Cylinder head
Renew boltsYes
Other engine tightening torques
Main bearings Renew bolts/nutsYes
Main bearings Stage 160 Nm
Main bearings Stage 290°
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 140 Nm
Big end bearings Stage 290°
Oil pump to cylinder block9 Nm
Sump bolts11 Nm
Sump drain bolt38 Nm
Flywheel/driveplate71 Nm
Clutch pressure plate19 Nm
Crankshaft pulley/damper centre bolt—
Camshaft sprocket/gear20 Nm
Camshaft carrier/cap—
View more information—
Camshaft/rocker cover11 Nm
Inlet manifold to cylinder head26 Nm
Exhaust manifold to cylinder head43 Nm
Exhaust downpipe to manifold43 Nm
Water pump32 Nm
Injector/clamp25 Nm
Injector pipe unions18 Nm
Fuel/injection pump mounting21 Nm
Glow plugs12 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor9 Nm
Camshaft position (CMP) sensor9 Nm
Engine coolant temperature (ECT) sensor20 Nm
Nitrogen oxide (NOx) sensor44 Nm
Engine oil pressure switch15 Nm
Oil filter40 Nm
Chassis tightening torques
Front hub292 Nm
Front hub - wheel bearing housing bolts96 Nm
Rear hub - wheel bearing housing bolts90 Nm
Steering wheel50 Nm
Steering rack/box mounting138 Nm
Steering track rod end49 Nm
Brake caliper to carrier Front30 Nm
Brake caliper/carrier to hub Front107 Nm
Brake caliper to carrier Rear30 Nm
Brake caliper/carrier to hub Rear57 Nm
Back plate to hub Rear90 Nm
ABS sensor Front9 Nm
Road wheels103 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingNo
Compressor variable displacement solenoidYes
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams440±30
Air conditioning oil groupPAG
Air conditioning oil TypeDens Oil 8
Air conditioning oil quantity cm³—
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the injection sequence of the Toyota Auris 2.2 D-4D?

The injection sequence for the Toyota Auris 2.2 D-4D (2007–2013) is 1-3-4-2.

How much oil does the Toyota Auris 2.2 D-4D take?

The Toyota Auris 2.2 D-4D (2007–2013) takes 5.9 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Auris 2.2 D-4D?

Valve clearances on the Toyota Auris 2.2 D-4D (2007–2013) are hydraulic — they self-adjust, so no manual clearance figure applies.

What is the minimum brake disc thickness for the Toyota Auris 2.2 D-4D?

Brake discs on the Toyota Auris 2.2 D-4D (2007–2013) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.

What battery does the Toyota Auris 2.2 D-4D use?

The Toyota Auris 2.2 D-4D (2007–2013) uses a 12 V, 64 Ah battery.

More on the Auris