Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity (Fiscal) cc | 1598 |
| Compression ratio :1 | 10,7 |
| Suitable for unleaded petrol | Yes |
| Minimum octane rating RON | 95 |
| Ignition system Make | Toyota |
| Ignition system Description | Map-DI |
| Trigger location | Cam/Crankshaft |
| Fuel system Make | Toyota |
| Fuel system Type | EFI |
| Fuel system Description | MFI-s |
| Air metering Type | Mass/MAP |
| Combined ignition and fuel ECM | Yes |
| Diagnostic socket | Yes |
Ignition system
| Ignition coil supply voltage + with ballast V | 12,0 |
|---|
Firing order
The firing order for the Toyota Auris 1.6 Valvematic (2009–2013) is 1-3-4-2.
| Firing order | 1-3-4-2 |
|---|
Valve clearances
Valve clearances on the Toyota Auris 1.6 Valvematic (2009–2013) are hydraulic — they self-adjust, so no manual clearance figure applies.
| Valve clearance - INLET mm | Hydraulic |
|---|---|
| Valve clearance - EXHAUST mm | Hydraulic |
Engine oil & fluids
Engine oil
The Toyota Auris 1.6 Valvematic (2009–2013) takes 4.2 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
See the reference table for the complete manual gearbox entries and their conditions.
Coolant
The listed total cooling-system capacity is 5.6 litres.
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 0W-20, 5W-20, 5W-30 |
| Engine oil classification API/ACEA | SL/A1, A3 |
| Ambient temperature range | -18°C➞ |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | SL/A1, A3 |
| Ambient temperature range | -12°C➞ |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | SL/A1, A3 |
| Ambient temperature range | -7°C➞ |
| Engine oil grade SAE | 20W-50 |
| Engine oil classification API/ACEA | SL/A1, A3 |
| Engine with filter(s) litres | 4.2 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W |
| Manual transmission oil classification | GL-4 |
| Manual transmission litres | 2.4 |
| Auto shift manual (ASM) transmission oil grade SAE | 75W |
| Auto shift manual (ASM) transmission oil classification | GL-4 |
| Auto shift manual (ASM) transmission (drain & refill) litres | 2.4 |
| Automatic transmission fluid Type | Toyota ATF WS |
| Automatic transmission (drain & refill) litres | 2.5 |
| Coolant Type | Super long life |
| Coolant Colour | Pink |
| Cooling system - total capacity litres | 5.6 |
| Brake fluid Type | DOT 3/4 |
| Brake/clutch fluid | |
| Clutch fluid Type | DOT 3/4 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Auris 1.6 Valvematic (2009–2013) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 23 mm |
|---|---|
| Minimum disc thickness | |
| Minimum disc thickness for replacement Rear | 8 mm |
Brake disc and drum dimensions
| Minimum disc thickness | |
|---|---|
| Disc runout Front | 0,05 mm |
| Disc runout Rear | 0,15 mm |
| Minimum pad thickness Front | 1 mm |
| Minimum pad thickness Rear | 1 mm |
| Parking brake travel No. of notches | 5-8 |
Service & electrical
Battery
The Toyota Auris 1.6 Valvematic (2009–2013) uses a 12 V, 48 Ah battery.
| Battery V/RC(Ah) | 12 (48) |
|---|
Tuning and emissions
| Tuning conditions | — |
|---|---|
| View more information | — |
| Ignition timing | |
| Ignition timing - basic BTDC °Engine/rpm | 10±2/625 Not adjustable |
| Ignition advance checks °Engine/rpm | ECM Controlled |
| Idle speed rpm | 675±50 Not adjustable |
| Oil temperature °C | 80 |
| CO level at idle speed - tailpipe Vol. % CO | 0,2 Max Not adjustable |
| HC level at idle speed ppm | 100 |
| CO2 level at idle speed Vol. % CO2 | 14,5-16 |
| O2 level at idle speed Vol. % O2 | 0,1-0,5 |
| Increased idle speed for CO test rpm | 2500-3000 |
| CO content at increased idle speed Vol. % | 0,2 |
| Lambda at increased idle λ | 0,97-1,03 |
Starting and charging
| Alternator output A/V/rpm | 30/12,2/2000 |
|---|
Service checks and adjustments
| Compression pressure bar | 10,8-13,7 |
|---|---|
| Oil pressure bar/rpm | 0,2 Min/675 |
| Radiator cap bar | 0,93-1,23 |
| Thermostat opens °C | 80-84 |
Fuel system
| System pressure bar | 3,0-3,4 |
|---|---|
| Engine coolant temperature (ECT) sensor Ohm/°C | 2320-2590/20 |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm | 1630-2740 |
| Injector Ohm | 11,6-12,4 |
| Lambda sensor (Oxygen) heater Ohm | — |
Spark plugs
| Spark plugs Original equipment | Denso |
|---|---|
| Spark plug Type | SC20HR11 |
| Electrode gap mm | 1,0-1,1 |
Tightening torques
| Cylinder head instructions | — |
|---|---|
| View more information | — |
| Cylinder head | |
| View more information | — |
| Cylinder head bolts | |
| Tighten | 24 Nm |
| Tighten | 49 Nm |
| Tighten | 90° |
| Tighten | 45° |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | — |
| View more information | — |
| Main bearings | |
| Main bearings Stage 1 | 40 Nm |
| Main bearings Stage 2 | 90° |
| Big end bearings Renew bolts/nuts | — |
| View more information | — |
| Big end bearings | |
| Big end bearings Stage 1 | 20 Nm |
| Big end bearings Stage 2 | 90° |
| Oil pump to cylinder block | 21 Nm |
| Sump bolts | — |
| View more information | — |
| Wait 2 hours before starting engine or filling engine with oil to allow sealant to dry. | |
| Sump drain bolt | 37 Nm |
| Flywheel/driveplate | 49 Nm+90° |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 190 Nm |
| Camshaft sprocket/gear | 54 Nm |
| Camshaft carrier/cap | 27 Nm |
| View more information | — |
| Assemble components within 3 minutes and tighten bolts within 10 minutes. Do not start engine for 2 hours. | |
| Camshaft/rocker cover | 10 Nm |
| Inlet manifold to cylinder head | 28 Nm |
| Exhaust manifold to cylinder head | 21 Nm |
| View more information | — |
| Exhaust manifold to cylinder head | |
| Exhaust downpipe to manifold | 43 Nm |
| Water pump | — |
| Water pump | |
| Spark plugs | 20 Nm |
| Fuel rail | 21 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 10 Nm |
| Camshaft position (CMP) sensor | 10 Nm |
| Engine coolant temperature (ECT) sensor | 20 Nm |
| Lambda sensor (Oxygen) | 44 Nm |
| Knock sensor (KS) | 21 Nm |
| Engine oil pressure switch | 15 Nm |
| Oil filter | 25 Nm |
| Chassis tightening torques | |
| Front hub | 216 Nm |
| Front hub - wheel bearing housing bolts | 96 Nm |
| Rear hub - wheel bearing housing bolts | 90 Nm |
| Steering wheel | 50 Nm |
| Steering rack/box mounting | 138 Nm |
| Steering track rod end | 49 Nm |
| Brake caliper to carrier Front | 30 Nm |
| Brake caliper to carrier | |
| Brake caliper/carrier to hub Front | 107 Nm |
| Brake caliper to carrier Rear | 30 Nm |
| Brake caliper/carrier to hub Rear | 57 Nm |
| Back plate to hub Rear | 90 Nm |
| ABS sensor Front | 9 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | No |
| Compressor variable displacement solenoid | Yes |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 440±30 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 8 |
| Air conditioning oil quantity cm³ | 90±15 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the firing order of the Toyota Auris 1.6 Valvematic?
The firing order for the Toyota Auris 1.6 Valvematic (2009–2013) is 1-3-4-2.
How much oil does the Toyota Auris 1.6 Valvematic take?
The Toyota Auris 1.6 Valvematic (2009–2013) takes 4.2 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Auris 1.6 Valvematic?
Valve clearances on the Toyota Auris 1.6 Valvematic (2009–2013) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the minimum brake disc thickness for the Toyota Auris 1.6 Valvematic?
Brake discs on the Toyota Auris 1.6 Valvematic (2009–2013) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.
What battery does the Toyota Auris 1.6 Valvematic use?
The Toyota Auris 1.6 Valvematic (2009–2013) uses a 12 V, 48 Ah battery.