Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 2953 |
| Compression ratio :1 | 18 |
| Fuel system Make | Bosch |
Injection system
| Fuel/injection pump assembly Make | Bosch |
|---|---|
| Pump type | Common rail |
Injection sequence
The injection sequence for the Mazda BT-50 3.0 Turbo (2006–2011) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Mazda BT-50 3.0 Turbo (2006–2011) are 0,10-0,16 mm inlet and 0,17-0,23 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,10-0,16 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,17-0,23 cold |
Engine oil & fluids
Engine oil
The Mazda BT-50 3.0 Turbo (2006–2011) takes 7.0 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The specified manual gearbox oil is SAE 75W-90, with classification GL-4/5.
See the reference table for the complete manual gearbox entries and their conditions.
Transfer box
The specified transfer box oil is SAE 75W-90, with classification GL-4/5.
See the reference table for the complete transfer box entries and their conditions.
Coolant
The listed total cooling-system capacity is 9.4 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | CF/B1, B3, B5 |
| Engine with filter(s) litres | 7.0 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission oil classification | GL-4/5 |
| Manual transmission litres | 2,8 4x4=3,5 |
| Differential oil grade - front SAE | 90W |
| Differential oil classification - front | GL-5 |
| Differential front/AT litres | 2.0 |
| Differential oil grade - rear SAE | 80W-90 LSD=90W |
| Differential oil classification - rear | GL-5 LSD=GL-6 |
| Differential rear litres | 2.4-3.0 |
| Transfer box oil grade SAE | 75W-90 |
| Transfer box oil classification | GL-4/5 |
| Transfer box litres | 2,0 AT=1,2 |
| Cooling system - total capacity litres | 9.4 |
| Brake fluid Type | DOT 3/4 |
| Brake fluid litres | 1.1 |
| Power steering fluid Type | Dexron II/ATF M-III |
Brakes & wear limits
Brake disc and drum dimensions
| Minimum disc thickness for replacement - ventilated Front | 22 mm 4x4=26 mm |
|---|---|
| Disc runout Front | 0,05 mm |
| Minimum pad thickness Front | 2 mm |
| Maximum drum diameter for replacement Rear | 271,5 mm 4x4=296,5 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 1-7 |
Service & electrical
Battery
The Mazda BT-50 3.0 Turbo (2006–2011) uses a 12 V, 64 Ah battery.
| Battery V/RC(Ah) | 12 (64) |
|---|
Tuning and emissions
| Idle speed rpm | 720±50 |
|---|---|
| Idle speed - alternative rpm | AC=750±25 |
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 670-770 |
| Governed speed range - for smoke test rpm | 4750-5000 |
| Maximum time at governed speed secs | 1,0 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Smoke opacity - EU limit m-1 (%) | 1,50 (48) |
| Smoke opacity - homologation value m-1 (%) | 1,50 (48) |
Starting and charging
| Maximum cranking amps A | 130 |
|---|---|
| Alternator output A/V/rpm | 70/14/2000 |
Service checks and adjustments
| Compression pressure bar | 29 |
|---|---|
| Oil pressure bar/rpm | 4,1-5,7/2500 |
| Radiator cap bar | 0,94-1,22 |
| Thermostat opens °C | 80-84 |
| Drive belt tension - alternator/PAS/AC mm | 8-10 |
| Drive belt tension - AC mm | 11-12,5 |
Tightening torques
| Cylinder head instructions | — |
|---|---|
| View more information | — |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | — |
| Big end bearings Renew bolts/nuts | Yes |
| Big end bearings Stage 1 | 49±3 Nm |
| Big end bearings Stage 2 | 90±7° |
| Oil pump to cylinder block | 22±3 Nm |
| Sump bolts | 10 Nm |
| Sump drain bolt | 35±4 Nm |
| Flywheel/driveplate | 156±5 Nm |
| Clutch pressure plate | 22±4 Nm |
| Crankshaft pulley/damper centre bolt | 416±25 Nm |
| Camshaft sprocket/gear | 132±8 Nm |
| Camshaft carrier/cap | 11 Nm |
| Camshaft/rocker cover | 11 Nm |
| View more information | — |
| Inlet manifold to cylinder head | 22±3 Nm |
| Exhaust manifold to cylinder head | 24±3 Nm |
| Exhaust downpipe to manifold | 45±6 Nm |
| Water pump | 22±3 Nm |
| Injector/clamp | 23±3 Nm |
| Injector pipe unions | 27±2 Nm |
| Fuel/injection pump sprocket/gear | 64±5 Nm |
| Fuel/injection pump flange | 22±3 Nm |
| Fuel/injection pump mounting | 22±3 Nm |
| Glow plugs | 18±2 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 11 Nm |
| Engine coolant temperature (ECT) sensor | 20±3 Nm |
| Engine oil pressure switch | 15±2 Nm |
| Chassis tightening torques | |
| Front hub | 4x4=274±40 Nm |
| Steering wheel | 45±5 Nm |
| Steering rack/box mounting | 46±8 Nm |
| Steering track rod end | 51±7 Nm |
| Steering box drop arm | 157±10 Nm |
| Brake disc to hub Front | 4x2=61±7 Nm |
| Brake caliper to carrier Front | 32±2 Nm |
| Brake caliper/carrier to hub Front | 117±10 Nm |
| ABS sensor Front | 22±3 Nm |
| ABS sensor Rear | 22±3 Nm |
| Road wheels | 103±14 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 475 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | FD46XG |
| Air conditioning oil quantity cm³ | 180 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Mazda BT-50 3.0 Turbo?
The injection sequence for the Mazda BT-50 3.0 Turbo (2006–2011) is 1-3-4-2.
How much oil does the Mazda BT-50 3.0 Turbo take?
The Mazda BT-50 3.0 Turbo (2006–2011) takes 7.0 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Mazda BT-50 3.0 Turbo?
Valve clearances for the Mazda BT-50 3.0 Turbo (2006–2011) are 0,10-0,16 mm inlet and 0,17-0,23 mm exhaust, measured cold.
What battery does the Mazda BT-50 3.0 Turbo use?
The Mazda BT-50 3.0 Turbo (2006–2011) uses a 12 V, 64 Ah battery.