Mazda1998–2002Technical specifications

626 2.0 Turbo: Technical specifications

Workshop data for the 2-litre diesel (engine code RF-Turbo HP). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (RF-Turbo HP) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Mazda
Model
626
Years
1998–2002
Fuel
Diesel
Engine code
RF-Turbo HP

Performance & efficiency

Power
74 kW (101 hp)
Engine size
1,998 cc
Cylinders
4 · OHC
Compression ratio
18.8:1

Fluids & capacities

Engine oil (with the filter)
4.7 litres
All 102 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/OHC
Capacity cc1998
Compression ratio :118,8

Injection system

Fuel/injection pump assembly TypeVE
Pump typeRotary
Nozzle opening pressure - new/used bar172-181

Injection sequence

The injection sequence for the Mazda 626 2.0 Turbo (1998–2002) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances for the Mazda 626 2.0 Turbo (1998–2002) are 0,12-0,18 mm inlet and 0,32-0,38 mm exhaust, measured cold.

Valve clearance - INLET mm0,12-0,18 cold
Valve clearance - EXHAUST mm0,32-0,38 cold

Engine oil & fluids

Engine oil

The Mazda 626 2.0 Turbo (1998–2002) takes 4.7 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.7 litres.

See the reference table for the complete manual gearbox entries and their conditions.

Coolant

The listed total cooling-system capacity is 9.0 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range ➞30°C
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA CF/B3
Ambient temperature range -15°C➞30°C
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA CF/B3
Ambient temperature range -25°C➞45°C
Engine oil grade SAE 10W-40
Engine oil classification API/ACEA CF/B3
Ambient temperature range -15°C➞35°C
Engine oil grade SAE 15W-40
Engine oil classification API/ACEA CF/B3
Engine with filter(s) litres 4.7
Other lubricants and capacities
Manual transmission oil grade SAE —
Manual transmission oil classification GL-4/5
Manual transmission litres 2.7
Cooling system - total capacity litres 9.0
Brake fluid Type DOT 3
Power steering fluid Type Dexron II

Brakes & wear limits

Brake disc thickness

Brake discs on the Mazda 626 2.0 Turbo (1998–2002) are replaced at a minimum thickness of 22 mm (ventilated) front and 8 mm rear.

Minimum disc thickness for replacement - ventilated Front22 mm
Minimum disc thickness for replacement Rear8 mm

Brake disc and drum dimensions

Disc runout Front0,05 mm
Disc runout Rear0,05 mm
Minimum pad thickness Front2 mm
Minimum pad thickness Rear2 mm
Minimum shoe thickness Rear2 mm
Parking brake travel No. of notches5-7

Service & electrical

Battery

The Mazda 626 2.0 Turbo (1998–2002) uses a 12 V, 64 Ah battery.

Battery V/RC(Ah)12 (64)

Tuning and emissions

Crankshaft position (n = ATDC) °BTDC7 n
Adjusting method Engine/PumpPointer/Pointer
Idle speed rpm775±25
Oil temperature °C60
Water temperature °C60
Idle speed - for smoke test rpm750-800
Maximum time at governed speed secs1,0
Test mode A/BB
Probe type 1/21
Smoke opacity - EU limit m-1 (%)3,00 (73)

Starting and charging

Maximum cranking amps A173-211
Alternator output A/V/rpm80/12/-

Service checks and adjustments

Compression pressure bar26,0-29,0
Oil pressure bar/rpm3,4/3000
Radiator cap bar0,90-1,20
Thermostat opens °C80-84

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Mazda 626 2.0 Turbo (1998–2002) are tightened in 2 stages: 15 Nm, then a final 29 Nm.

Cylinder head
Maximum bolt length116,8 mm
Tighten15 Nm
Tighten29 Nm
Tighten90°-105°
Tighten90°-105°
Cylinder head instructions—
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 140 Nm
Main bearings Stage 283-88 Nm
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 130 Nm
Big end bearings Stage 265-68 Nm
Oil pump to cylinder blockM8=22 Nm M10=45 Nm
Sump bolts8-11 Nm
Sump drain bolt30-41 Nm
Flywheel/driveplate162-171 Nm
Clutch pressure plate18-26 Nm
Crankshaft pulley/damper centre bolt—
View more information—
Camshaft sprocket/gear55-64 Nm
Camshaft carrier/cap25-30 Nm
Camshaft/rocker cover8-11 Nm
Inlet manifold to cylinder head19-25 Nm
Exhaust manifold to cylinder head22-26 Nm
Exhaust downpipe to manifold43-60 Nm
Water pump38-51 Nm
Injector/clamp52-61 Nm
Injector pipe unions29 Nm
Fuel/injection pump sprocket/gear59-68 Nm
Fuel/injection pump flange19-25 Nm
Fuel/injection pump mounting19-25 Nm
Glow plugs15-20 Nm
Engine oil pressure switch12-17 Nm
Chassis tightening torques
Front hub236-318 Nm
Rear hub177-235 Nm
Steering track rod end32-44 Nm
Brake caliper to carrier Front47 Nm
Brake caliper/carrier to hub Front90 Nm
Brake caliper to carrier Rear20 Nm
Brake caliper/carrier to hub Rear56 Nm
ABS sensor Front19-25 Nm
ABS sensor Rear19-25 Nm
Road wheels89-117 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams660±40
Air conditioning oil groupPAG
Air conditioning oil TypeAtmos GU 10
Air conditioning oil quantity cm³150
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the injection sequence of the Mazda 626 2.0 Turbo?

The injection sequence for the Mazda 626 2.0 Turbo (1998–2002) is 1-3-4-2.

How much oil does the Mazda 626 2.0 Turbo take?

The Mazda 626 2.0 Turbo (1998–2002) takes 4.7 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Mazda 626 2.0 Turbo?

Valve clearances for the Mazda 626 2.0 Turbo (1998–2002) are 0,12-0,18 mm inlet and 0,32-0,38 mm exhaust, measured cold.

What is the cylinder head torque for the Mazda 626 2.0 Turbo?

The cylinder head bolts on the Mazda 626 2.0 Turbo (1998–2002) are tightened in 2 stages: 15 Nm, then a final 29 Nm.

What is the minimum brake disc thickness for the Mazda 626 2.0 Turbo?

Brake discs on the Mazda 626 2.0 Turbo (1998–2002) are replaced at a minimum thickness of 22 mm (ventilated) front and 8 mm rear.

What battery does the Mazda 626 2.0 Turbo use?

The Mazda 626 2.0 Turbo (1998–2002) uses a 12 V, 64 Ah battery.

More on the 626