Workshop data for the 2.5-litre petrol (engine code SKYACTIV-G 2,5). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.
The firing order for the Mazda 6 2.5 (2016–2018) is 1-3-4-2.
Firing order
1-3-4-2
Valve clearances
Valve clearances on the Mazda 6 2.5 (2016–2018) are hydraulic — they self-adjust, so no manual clearance figure applies.
Valve clearance - INLETmm
Hydraulic
Valve clearance - EXHAUSTmm
Hydraulic
02
Engine oil & fluids
Engine oil
The Mazda 6 2.5 (2016–2018) takes 4.5 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
Lubricants and capacities — complete reference
Preferred engine oil
Ambient temperature range
All temperatures
Engine oil grade SAE
0W-20, 5W-30
Engine oil options
Ambient temperature range
-35°C➞40°C
Engine oil grade SAE
0W-20
Engine oil classification API/ACEA
SL/A3,A5
Ambient temperature range
-30°C➞40°C
Engine oil grade SAE
5W-30
Engine oil classification API/ACEA
SL/A3, A5
Engine with filter(s) litres
4.5
Other lubricants and capacities
Automatic transmission fluid Type
ATF FZ
Automatic transmission (drain & refill) litres
3.3
View more information
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Automatic transmission fluid
Automatic transmission (dry fill) litres
7.8
Automatic transmission fluid (ATF) (dry fill)
Coolant Type
FL22
Coolant Colour
Green
Cooling system - total capacity litres
7.3
Brake fluid Type
DOT 3/4
03
Brakes & wear limits
Brake disc thickness
Brake discs on the Mazda 6 2.5 (2016–2018) are replaced at a minimum thickness of 26 mm (ventilated) or 26,8 mm (ventilated) front and 8 mm or 8,8 mm rear.
Minimum disc thickness for replacement - ventilatedFront
26 mm
Minimum disc thickness after refacing - ventilatedFront
26,8 mm
Minimum disc thickness for replacementRear
8 mm
Minimum disc thickness after refacingRear
8,8 mm
Brake disc and drum dimensions
Disc thickness variationFront
0,015 mm
Disc thickness variationRear
0,015 mm
Disc runoutFront
0,04 mm
Disc runoutRear
0,10 mm
Minimum pad thicknessFront
2 mm
Minimum pad thicknessRear
2 mm
04
Service & electrical
Tuning and emissions
Tuning conditions
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Idle speed and ignition timing
Ignition timing - basic BTDC°Engine/rpm
12/600±50 Not adjustable
Ignition advance checks°Engine/rpm
ECM Controlled
Idle speedrpm
600±50 Not adjustable
Oil temperature°C
80
CO level at idle speed - tailpipeVol. % CO
0,2 Max Not adjustable
HC level at idle speedppm
100
CO2 level at idle speedVol. % CO2
14,5-16
O2 level at idle speedVol. % O2
0,1-0,5
Increased idle speed for CO testrpm
2500-3000
CO content at increased idle speedVol. %
0,2
Lambda at increased idleλ
0,97-1,03
Starting and charging
BatteryV/RC(Ah)
12
Maximum cranking ampsA
90
Alternator outputA/V/rpm
83-105/13-15/1000-2000
Service checks and adjustments
Compression pressurebar
7,4-9,8
Oil pressurebar/rpm
1,1-1,7/1500
Oil pressure
Radiator capbar
0,93-1,22
Thermostat opens°C
80-84
Fuel system
Fuel main pump delivery pressurebar
4,1-4,9
Engine coolant temperature (ECT) sensorOhm/°C
318/80
InjectorOhm
1,2-2,0
Lambda sensor (Oxygen) heaterOhm
2,0-50,0
Spark plugs
Spark plugsOriginal equipment
Mazda
Spark plugType
PE5R/S-18-110
Electrode gapmm
1,05-1,40
Spark plugsMake
NGK
Spark plugType
ILKAR7L11
05
Tightening torques
Cylinder head instructions
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View more information
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Cylinder head
Maximum bolt length
146,5 mm
Tighten
15±2 Nm
Tighten
45±2 Nm
Tighten
90°±5°
Tighten
90°±5°
Other engine tightening torques
Main bearingsStage 1
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View more information
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Install bedplate within 10 minutes.
Big end bearingsStage 1
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View more information
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Big end bearings
Oil pump to cylinder block
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Oil pump to cylinder block
Sump bolts
—
View more information
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Assemble components within 10 minutes. Ensure sealant does not enter bolt holes.
Sump drain bolt
36±5 Nm
Flywheel/driveplate
-/112±4 Nm
Crankshaft pulley/damper centre bolt
100±10 Nm+60°±5°
Camshaft sprocket/gear
—
Camshaft sprocket/gear
Camshaft carrier/cap
1)5±1 Nm 2)10±1 Nm
View more information
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Camshaft carrier/cap
Camshaft/rocker cover
7 Nm
View more information
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Assemble components within 10 minutes. Excess sealant can cause engine damage.
Inlet manifold to cylinder head
18±2 Nm
Exhaust manifold to cylinder head
—
View more information
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Exhaust manifold to cylinder head
Exhaust downpipe to manifold
45±6 Nm
Water pump
23±3 Nm
Spark plugs
18±2 Nm
Fuel rail
23±3 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
9±1 Nm
Camshaft position (CMP) sensor
9±1 Nm
Engine coolant temperature (ECT) sensor
20±3 Nm
Lambda sensor (Oxygen)
42±12 Nm
Knock sensor (KS)
20±3 Nm
Engine oil pressure switch
15±2 Nm
Oil filter
14±2 Nm
Chassis tightening torques
Front hub
—
Front/rear hub
Front hub - wheel bearing housing bolts
94±8 Nm
Rear hub - wheel bearing housing bolts
94±8 Nm
Steering wheel
48±6 Nm
Steering rack/box mounting
90±14 Nm
Steering track rod end
53±6 Nm
Steering track rod end
Brake caliper to carrierFront
35±4 Nm
Brake caliper/carrier to hubFront
101±9 Nm
Brake caliper to carrierRear
35±4 Nm
Brake caliper/carrier to hubRear
94±8 Nm
ABS sensorFront
9±1 Nm
ABS sensorRear
9±1 Nm
Road wheels
128±19 Nm
06
Air conditioning
No. of AC service connectors
2
Air conditioning restrictor type
Expansion valve
Compressor clutch/magnetic coupling
Yes
Compressor variable displacement solenoid
No
Air conditioning refrigerantType
—
Do not mix R134a with R1234yf.
Air conditioning refrigerant quantitygrams
—
Refrigerant quantity
Air conditioning oil group
PAG
Air conditioning oilType
FD46XG
Air conditioning oil quantitycm³
100
Air conditioning oil viscosityISO
46
Frequently asked questions
What is the firing order of the Mazda 6 2.5?
The firing order for the Mazda 6 2.5 (2016–2018) is 1-3-4-2.
How much oil does the Mazda 6 2.5 take?
The Mazda 6 2.5 (2016–2018) takes 4.5 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Mazda 6 2.5?
Valve clearances on the Mazda 6 2.5 (2016–2018) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the minimum brake disc thickness for the Mazda 6 2.5?
Brake discs on the Mazda 6 2.5 (2016–2018) are replaced at a minimum thickness of 26 mm (ventilated) or 26,8 mm (ventilated) front and 8 mm or 8,8 mm rear.