Alfa Romeo2010–2016Technical specifications

MiTo 1.3 JTDM-2: Technical specifications

Workshop data for the 1.3-litre diesel (engine code 199B4.000). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (199B4.000) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Alfa Romeo
Model
MiTo
Years
2010–2016
Fuel
Diesel
Engine code
199B4.000

Performance & efficiency

Power
62 kW (84 hp)
Engine size
1,248 cc
Cylinders
4 · DOHC
Compression ratio
16.8:1
Fuel system
Magneti Marelli

Fluids & capacities

Engine oil (with the filter)
3.2 litres
All 95 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity cc1248
Compression ratio :116,8
Fuel system MakeMagneti Marelli
Fuel system TypeMJD 8F2

Injection system

Air metering TypeMass
Fuel/injection pump assembly TypeCP1 H
Pump typeCommon rail
Fuel main pump delivery pressure bar150-1600
Engine coolant temperature (ECT) sensor Ohm/°C2500/20
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm770-810

Injection sequence

The injection sequence for the Alfa Romeo MiTo 1.3 JTDM-2 (2010–2016) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances on the Alfa Romeo MiTo 1.3 JTDM-2 (2010–2016) are hydraulic — they self-adjust, so no manual clearance figure applies.

Valve clearance - INLET mmHydraulic
Valve clearance - EXHAUST mmHydraulic

Engine oil & fluids

Engine oil

The Alfa Romeo MiTo 1.3 JTDM-2 (2010–2016) takes 3.2 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 1.8 litres.

See the reference table for the complete manual gearbox entries and their conditions.

Coolant

The listed total cooling-system capacity is 7.2 litres.

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 5W-30 Synthetic
Engine oil classification OEM Fiat 9.55535-S1
Engine oil classification API/ACEA /C2
Engine with filter(s) litres 3.2
Other lubricants and capacities
Manual transmission oil grade SAE 75W-85 Synthetic
Manual transmission oil classification GL-4+
Manual transmission litres 1.8
Coolant Type ParaFlu up
Coolant Colour Red
Cooling system - total capacity litres 7.2
Brake fluid Type DOT 4
Brake fluid litres 0.5

Brakes & wear limits

Brake disc thickness

Brake discs on the Alfa Romeo MiTo 1.3 JTDM-2 (2010–2016) are replaced at a minimum thickness of 24,2 mm (ventilated) or 24,6 mm (ventilated) front and 9 mm or 9,4 mm rear.

Minimum disc thickness for replacement - ventilated Front24,2 mm
Minimum disc thickness after refacing - ventilated Front24,6 mm
Minimum disc thickness for replacement Rear9 mm
Minimum disc thickness after refacing Rear9,4 mm

Brake disc and drum dimensions

Parking brake travel No. of notches5

Service & electrical

Tuning and emissions

Idle speed rpm825±50
Rated no load speed rpm5000-5400
Oil temperature °C80
Idle speed - for smoke test rpm750-900
Governed speed range - for smoke test rpm5000-5400
Maximum time at governed speed secs4,0
Test mode A/BB
Probe type 1/21
Conditioning Accelerations/rpm5/3000-3500
Smoke opacity - EU limit m-1 (%)1,50 (47)
Smoke opacity - homologation value m-1 (%)0,51(20)

Starting and charging

Battery V/RC(Ah)12 (50 AC=60)
Alternator output A/V/rpm-/14/-

Service checks and adjustments

Oil pressure bar/rpm4,0/4000
Radiator cap bar0,98
Thermostat opens °C86-90

Tightening torques

Cylinder head instructions—
View more information—
Cylinder head
Renew boltsNo
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 1—
View more information—
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 120 Nm
Big end bearings Stage 240°
Sump bolts9 Nm
Sump drain bolt20±2 Nm
Flywheel/driveplate44±4 Nm/-
Clutch pressure plate28 Nm
Crankshaft pulley/damper centre bolt50±2 Nm+75°±3°
Crankshaft pulley/damper bolts26±2 Nm
Camshaft sprocket/gear—
Camshaft carrier/cap25 Nm M7=18 Nm
Inlet manifold to cylinder head26±2 Nm
Exhaust manifold to cylinder head15±1 Nm+30°±3°
Water pump9±1 Nm
Injector/clamp20±2 Nm
Injector pipe unions—
Injector pipe unions
Fuel/injection pump mounting16±1 Nm
Glow plugs9±1 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor9±1 Nm
Camshaft position (CMP) sensor7 Nm
Engine coolant temperature (ECT) sensor20±2 Nm
Engine oil pressure switch32 ±3 Nm
Oil filter25 Nm
Chassis tightening torques
Front hub70±3 Nm+62°±2°
Rear hub280±14 Nm
Steering wheel40±5 Nm
Steering rack/box mounting100±10 Nm
Steering track rod end40±4 Nm
Brake disc to hub Front13±2 Nm
Brake caliper to carrier Front29±1 Nm
Brake caliper/carrier to hub Front105±5 Nm
Brake disc to hub Rear13±2 Nm
Brake caliper to carrier Rear29±1 Nm
Brake caliper/carrier to hub Rear56±1 Nm
ABS sensor Front7±1 Nm
ABS sensor Rear7±1 Nm
Road wheels121±11 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidYes
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams500±40
Air conditioning oil groupPAG
Air conditioning oil TypeSP10
Air conditioning oil quantity cm³130
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the injection sequence of the Alfa Romeo MiTo 1.3 JTDM-2?

The injection sequence for the Alfa Romeo MiTo 1.3 JTDM-2 (2010–2016) is 1-3-4-2.

How much oil does the Alfa Romeo MiTo 1.3 JTDM-2 take?

The Alfa Romeo MiTo 1.3 JTDM-2 (2010–2016) takes 3.2 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Alfa Romeo MiTo 1.3 JTDM-2?

Valve clearances on the Alfa Romeo MiTo 1.3 JTDM-2 (2010–2016) are hydraulic — they self-adjust, so no manual clearance figure applies.

What is the minimum brake disc thickness for the Alfa Romeo MiTo 1.3 JTDM-2?

Brake discs on the Alfa Romeo MiTo 1.3 JTDM-2 (2010–2016) are replaced at a minimum thickness of 24,2 mm (ventilated) or 24,6 mm (ventilated) front and 9 mm or 9,4 mm rear.

More on the MiTo