Workshop data for the 1.2-litre petrol (engine code HPY (EB2LTDH2)). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.
Summary
Match the engine code (HPY (EB2LTDH2)) to the vehicle before ordering parts or applying these figures.
The firing order for the Alfa Romeo Junior 1.2 Ibrida 145 Q4 (2025–2026) is 1-3-2.
Firing order
1-3-2
Valve clearances
Valve clearances on the Alfa Romeo Junior 1.2 Ibrida 145 Q4 (2025–2026) are hydraulic — they self-adjust, so no manual clearance figure applies.
Valve clearance - INLETmm
Hydraulic
Valve clearance - EXHAUSTmm
Hydraulic
02
Engine oil & fluids
Engine oil
See the reference table for the complete engine oil entries and their conditions.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range
All temperatures
Engine oil grade SAE
0W-20 Synthetic
Engine oil classification OEM
FPW 9.55535/01
Engine oil classification API/ACEA
/C6
Engine with filter(s) litres
2.55-3.63
Other lubricants and capacities
Auto shift manual (ASM) transmission oil classification
Fiat 9.55550-HE3
Auto shift manual (ASM) transmission (drain & refill) litres
3.4-4.0
Checking transmission fluid level
Auto shift manual (ASM) transmission (dry fill) litres
4.5
Differential oil grade - rear SAE
75W Synthetic
Differential oil classification - rear
GL-4
Differential rear litres
0.7-0.73
Coolant Type
B715110
Coolant Colour
Violet
Cooling system - total capacity litres
7.3
View more information
—
Bleeding
Brake fluid Type
DOT 4 LV
Brake fluid classification
ISO Class 6
Brake fluid litres
0.81
03
Brakes & wear limits
Brake disc thickness
Brake discs on the Alfa Romeo Junior 1.2 Ibrida 145 Q4 (2025–2026) are replaced at a minimum thickness of 24,2 mm (ventilated) or 24,55 mm (ventilated) front and 10,2 mm or 10,55 mm rear.
Minimum disc thickness for replacement - ventilatedFront
24,2 mm
Minimum disc thickness after refacing - ventilatedFront
24,55 mm
Minimum disc thickness for replacementRear
10,2 mm
Minimum disc thickness after refacingRear
10,55 mm
04
Service & electrical
Ignition timing
The ignition timing on the Alfa Romeo Junior 1.2 Ibrida 145 Q4 (2025–2026) is not adjustable.
Ignition timing - basic BTDC°Engine/rpm
Not adjustable
Tuning and emissions
Ignition advance checks°Engine/rpm
ECM Controlled
Idle speedrpm
Not adjustable
Oil temperature°C
80
CO level at idle speed - tailpipeVol. % CO
Not adjustable
Lambda at increased idleλ
0,97-1,03
Starting and charging
BatteryV/RC(Ah)
12
Service checks and adjustments
Compression pressurebar
8,7-12,3
Oil pressurebar/rpm
—
Use diagnostic equipment to check oil pressure.
Radiator capbar
1,40
Thermostat opens°C
85-105
Fuel system
Fuel feed/lift pump delivery pressurebar
4,8-5,2
Fuel main pump delivery pressurebar
350 Max
Engine coolant temperature (ECT) sensorOhm/°C
624-632/80
InjectorOhm
1,7-1,9
Lambda sensor (Oxygen) heaterOhm
2,8-4,5
Throttle motorOhm
1,3-1,9
Spark plugs
Spark plugsOriginal equipment
Fiat
Spark plugType
9863013680
05
Tightening torques
Cylinder head instructions
—
Cylinder head
Renew bolts
Yes
Other engine tightening torques
Main bearingsRenew bolts/nuts
Yes
Main bearingsStage 1
20 Nm
Main bearingsStage 2
150°
Big end bearingsRenew bolts/nuts
Yes
Big end bearingsStage 1
5 Nm
Big end bearingsStage 2
15 Nm+115°
Oil pump to cylinder block
10 Nm
Sump bolts
—
View more information
—
Excess sealant can cause engine damage.
Sump drain bolt
30 Nm
Flywheel/driveplate
1)8 Nm 2)30 Nm+90°/-
Crankshaft pulley/damper centre bolt
50 Nm+190°
Crankshaft pulley/damper bolts
1)15 Nm 2)20 Nm+60°±5°
Camshaft sprocket/gear
32 Nm+30°
Camshaft carrier/cap
1)5 Nm 2)10 Nm
Camshaft/rocker cover
—
View more information
—
Upper camshaft cover
Inlet manifold to cylinder head
—
Inlet manifold to cylinder head
Exhaust manifold to cylinder head
30 Nm
Exhaust downpipe to manifold
25 Nm
Water pump
8 Nm
Spark plugs
23 Nm
Fuel rail
20 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
6 Nm
Camshaft position (CMP) sensor
8 Nm
Lambda sensor (Oxygen)
50 Nm
Knock sensor (KS)
20 Nm
Engine oil pressure switch
22 Nm
Oil filter
20 Nm
Chassis tightening torques
Front hub
285 Nm
Rear hub
285±18 Nm
Rear hub - wheel bearing housing bolts
115 Nm
Steering wheel
35 Nm
Steering rack/box mounting
80 Nm
Steering track rod end
50±5 Nm
Brake disc to hubFront
10 Nm
Brake caliper to carrierFront
30 Nm
Brake caliper/carrier to hubFront
105 Nm
Brake disc to hubRear
10 Nm
Brake caliper to carrierRear
34,5 Nm
Brake caliper/carrier to hubRear
100 Nm
ABS sensorFront
8 Nm
ABS sensorRear
8 Nm
Road wheels
115±11 Nm
06
Air conditioning
No. of AC service connectors
2
Air conditioning restrictor type
Expansion valve
Compressor clutch/magnetic coupling
No
Compressor variable displacement solenoid
No
Air conditioning refrigerantType
R1234yf
Air conditioning refrigerant quantitygrams
465±15
Air conditioning oil group
PAG
Air conditioning oilType
ND-12
Air conditioning oil quantitycm³
110
Frequently asked questions
What is the firing order of the Alfa Romeo Junior 1.2 Ibrida 145 Q4?
The firing order for the Alfa Romeo Junior 1.2 Ibrida 145 Q4 (2025–2026) is 1-3-2.
How much oil does the Alfa Romeo Junior 1.2 Ibrida 145 Q4 take?
See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Alfa Romeo Junior 1.2 Ibrida 145 Q4?
Valve clearances on the Alfa Romeo Junior 1.2 Ibrida 145 Q4 (2025–2026) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the ignition timing for the Alfa Romeo Junior 1.2 Ibrida 145 Q4?
The ignition timing on the Alfa Romeo Junior 1.2 Ibrida 145 Q4 (2025–2026) is not adjustable.
What is the minimum brake disc thickness for the Alfa Romeo Junior 1.2 Ibrida 145 Q4?
Brake discs on the Alfa Romeo Junior 1.2 Ibrida 145 Q4 (2025–2026) are replaced at a minimum thickness of 24,2 mm (ventilated) or 24,55 mm (ventilated) front and 10,2 mm or 10,55 mm rear.