Alfa Romeo2008–2010Technical specifications

GT 1.9 JTDM 16V: Technical specifications

Workshop data for the 1.9-litre diesel (engine code 937A6.000). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (937A6.000) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Alfa Romeo
Model
GT
Years
2008–2010
Fuel
Diesel
Engine code
937A6.000

Performance & efficiency

Power
125 kW (170 hp)
Engine size
1,910 cc
Cylinders
4 · DOHC
Compression ratio
18.0:1
Fuel system
Bosch

Fluids & capacities

Engine oil (with the filter)
4.5 litres
All 78 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity cc1910
Compression ratio :118,0
Fuel system MakeBosch
Fuel system TypeEDC 16C8

Injection system

Air metering TypeMass
Pump typeCommon rail
Fuel feed/lift pump delivery pressure bar2,0-3,0

Injection sequence

The injection sequence for the Alfa Romeo GT 1.9 JTDM 16V (2008–2010) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances on the Alfa Romeo GT 1.9 JTDM 16V (2008–2010) are hydraulic — they self-adjust, so no manual clearance figure applies.

Valve clearance - INLET mmHydraulic
Valve clearance - EXHAUST mmHydraulic

Engine oil & fluids

Engine oil

The Alfa Romeo GT 1.9 JTDM 16V (2008–2010) takes 4.5 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.0 litres. The specified oil is SAE 75W-85 semi-synthetic, with classification GL-5.

Coolant

The listed total cooling-system capacity is 7.2 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 5W-40 Synthetic
Engine oil classification API/ACEA CF/B3
Ambient temperature range -15°C➞
Engine oil grade SAE 10W-40 Synthetic
Engine oil classification API/ACEA CF/B3
Engine with filter(s) litres 4.5
Other lubricants and capacities
Manual transmission oil grade SAE 75W-85 Semi-synthetic
Manual transmission oil classification GL-5
Manual transmission litres 2.0
Cooling system - total capacity litres 7.2
Brake fluid Type DOT 4
Brake fluid litres 0.5
Power steering fluid Type Dexron II
Power steering fluid litres 1.2

Brakes & wear limits

Brake disc thickness

Brake discs on the Alfa Romeo GT 1.9 JTDM 16V (2008–2010) are replaced at a minimum thickness of 20,2 mm (ventilated) front and 9 mm rear.

Minimum disc thickness for replacement - ventilated Front20,2 mm
Minimum disc thickness for replacement Rear9 mm

Service & electrical

Tuning and emissions

Idle speed rpm850±20
Rated no load speed rpm4900-5100
Oil temperature °C80
Idle speed - for smoke test rpm800-900
Governed speed range - for smoke test rpm4900-5100
Maximum time at governed speed secs1,0
Test mode A/BB
Probe type 1/21
Conditioning Accelerations/rpm2-3
Smoke opacity - EU limit m-1 (%)3,00 (73)
Smoke opacity - homologation value m-1 (%)1,20 (40)

Starting and charging

Battery V/RC(Ah)12

Service checks and adjustments

Radiator cap bar0,98
Thermostat opens °C86-90

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Alfa Romeo GT 1.9 JTDM 16V (2008–2010) are tightened in 5 stages: 20 Nm, then 65 Nm, then 90°, then 90°, then a final 90°.

Cylinder head
Renew boltsYes
Tighten20 Nm
Tighten65 Nm
Tighten90°
Tighten90°
Tighten90°
Cylinder head instructions—
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 125 Nm
Main bearings Stage 2100°
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 125 Nm
Big end bearings Stage 260°
Sump drain bolt20 Nm
Flywheel/driveplate160±16 Nm
Clutch pressure plate28±3 Nm
Camshaft sprocket/gear120±12 Nm
Camshaft carrier/cap16 Nm
Injector/clamp25±2 Nm
Injector pipe unions22±2 Nm
Glow plugs—
Oil filter8 Nm
Chassis tightening torques
Front hub70 Nm+62°
Rear hub320 Nm
Brake disc to hub Front12 Nm
Brake disc to hub Rear12 Nm
Brake caliper to carrier Rear50 Nm
Brake caliper/carrier to hub Rear50 Nm
Road wheels—

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams500±40
Air conditioning oil groupPAG
Air conditioning oil TypeSP10
Air conditioning oil quantity cm³130
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the injection sequence of the Alfa Romeo GT 1.9 JTDM 16V?

The injection sequence for the Alfa Romeo GT 1.9 JTDM 16V (2008–2010) is 1-3-4-2.

How much oil does the Alfa Romeo GT 1.9 JTDM 16V take?

The Alfa Romeo GT 1.9 JTDM 16V (2008–2010) takes 4.5 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Alfa Romeo GT 1.9 JTDM 16V?

Valve clearances on the Alfa Romeo GT 1.9 JTDM 16V (2008–2010) are hydraulic — they self-adjust, so no manual clearance figure applies.

What is the cylinder head torque for the Alfa Romeo GT 1.9 JTDM 16V?

The cylinder head bolts on the Alfa Romeo GT 1.9 JTDM 16V (2008–2010) are tightened in 5 stages: 20 Nm, then 65 Nm, then 90°, then 90°, then a final 90°.

What is the minimum brake disc thickness for the Alfa Romeo GT 1.9 JTDM 16V?

Brake discs on the Alfa Romeo GT 1.9 JTDM 16V (2008–2010) are replaced at a minimum thickness of 20,2 mm (ventilated) front and 9 mm rear.

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