Workshop data for the 2-litre petrol (engine code 55273835). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.
The firing order for the Alfa Romeo Giulia 2.0 (2016–2025) is 1-3-4-2.
Firing order
1-3-4-2
Valve clearances
Valve clearances on the Alfa Romeo Giulia 2.0 (2016–2025) are hydraulic — they self-adjust, so no manual clearance figure applies.
Valve clearance - INLETmm
Hydraulic
Valve clearance - EXHAUSTmm
Hydraulic
02
Engine oil & fluids
Engine oil
The Alfa Romeo Giulia 2.0 (2016–2025) takes 5.2 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Coolant
Cooling system must be filled using vacuum filling equipment.
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range
All temperatures
Engine oil grade SAE
0W-30 Synthetic
Engine oil classification OEM
FPW 9.55535/02
Engine oil classification API/ACEA
/C2
Engine with filter(s) litres
5.2
Other lubricants and capacities
Automatic transmission fluid Type
ATF
Automatic transmission fluid classification
Fiat 9.55550-AV5
Automatic transmission (drain & refill) litres
9.4
Checking ATF level
Differential oil grade - rear SAE
75W-85 Synthetic
Differential oil classification - rear
Fiat 9.55550-DA9
Differential rear litres
1.1
Coolant Type
Paraflu up
Coolant Colour
Red
Cooling system - total capacity litres
8.6
Cooling system must be filled using vacuum filling equipment.
Brake fluid Type
DOT 4
Brake fluid classification
Fiat 9.55597
Brake fluid litres
0.89
03
Brakes & wear limits
Brake disc thickness
Brake discs on the Alfa Romeo Giulia 2.0 (2016–2025) are replaced at a minimum thickness of 25,5 mm (ventilated) or 26,4 mm (ventilated) front and 20 mm (ventilated) or 20,6 mm (ventilated) rear.
Minimum disc thickness for replacement - ventilatedFront
25,5 mm
Minimum disc thickness after refacing - ventilatedFront
26,4 mm
Minimum disc thickness for replacement - ventilatedRear
20 mm
Minimum disc thickness after refacing - ventilatedRear
20,6 mm
04
Service & electrical
Tuning and emissions
Ignition advance checks°Engine/rpm
ECM Controlled
Idle speedrpm
750±50 Not adjustable
Oil temperature°C
80
CO level at idle speed - tailpipeVol. % CO
0,2 Max Not adjustable
HC level at idle speedppm
100
CO2 level at idle speedVol. % CO2
14,5-16
O2 level at idle speedVol. % O2
0,1-0,5
Starting and charging
BatteryV/RC(Ah)
12
Service checks and adjustments
Radiator capbar
1,40
Fuel system
Fuel feed/lift pump delivery pressurebar
4,0-5,0
Fuel main pump delivery pressurebar
40-200
Spark plugs
Spark plugsOriginal equipment
NGK
Spark plugType
ILZKR7G7G
Electrode gapmm
0,60-0,65
05
Tightening torques
Cylinder head instructions
—
Cylinder head
Renew bolts
Yes
Other engine tightening torques
Main bearingsStage 1
—
Main bearings
Big end bearingsRenew bolts/nuts
Yes
Big end bearingsStage 1
20 Nm
Big end bearingsStage 2
100°±10°
Oil pump to cylinder block
9±1 Nm
Sump bolts
—
View more information
—
Assemble components within 20 minutes.
Sump drain bolt
20±2 Nm
Flywheel/driveplate
-/110±5
Crankshaft pulley/damper centre bolt
50±2 Nm+68°
Crankshaft pulley/damper centre bolt
Camshaft sprocket/gear
10 Nm+65°
Camshaft carrier/cap
10±1 Nm
Camshaft/rocker cover
10±1 Nm
Inlet manifold to cylinder head
11±1 Nm
Exhaust manifold to cylinder head
20±2 Nm
Exhaust downpipe to manifold
24±2 Nm
Water pump
26±2 Nm
Spark plugs
19±2 Nm
Fuel rail
23±2 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
10±1 Nm
Camshaft position (CMP) sensor
9±1 Nm
Lambda sensor (Oxygen)
45±5 Nm
Knock sensor (KS)
28±3 Nm
Engine oil pressure switch
14±1 Nm
Oil filter
16±2 Nm
Chassis tightening torques
Front hub - wheel bearing housing bolts
100±5 Nm
Rear hub
1)71±3 Nm 2)47°±2°
Rear hub - wheel bearing housing bolts
100±5 Nm
Steering wheel
50±5 Nm
Steering rack/box mounting
110±5 Nm
Steering track rod end
70±3 Nm
Brake disc to hubFront
7±1 Nm
Brake caliper/carrier to hubFront
105±5 Nm
Brake disc to hubRear
7±1 Nm
Brake caliper to carrierRear
28±2 Nm
Back plate to hubRear
9±2 Nm
ABS sensorFront
9±2 Nm
ABS sensorRear
9±2 Nm
Road wheels
120±12 Nm
06
Air conditioning
No. of AC service connectors
2
Air conditioning restrictor type
Expansion valve
Compressor clutch/magnetic coupling
Yes
Compressor variable displacement solenoid
Yes
Air conditioning refrigerantType
R134a/R1234yf
Do not mix R134a with R1234yf.
Air conditioning refrigerant quantitygrams
535±20
Air conditioning oil group
PAG
Air conditioning oilType
Dens Oil 12
Air conditioning oil quantitycm³
130
Air conditioning oil viscosityISO
46
Frequently asked questions
What is the firing order of the Alfa Romeo Giulia 2.0?
The firing order for the Alfa Romeo Giulia 2.0 (2016–2025) is 1-3-4-2.
How much oil does the Alfa Romeo Giulia 2.0 take?
The Alfa Romeo Giulia 2.0 (2016–2025) takes 5.2 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Alfa Romeo Giulia 2.0?
Valve clearances on the Alfa Romeo Giulia 2.0 (2016–2025) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the minimum brake disc thickness for the Alfa Romeo Giulia 2.0?
Brake discs on the Alfa Romeo Giulia 2.0 (2016–2025) are replaced at a minimum thickness of 25,5 mm (ventilated) or 26,4 mm (ventilated) front and 20 mm (ventilated) or 20,6 mm (ventilated) rear.