Alfa Romeo1988–1991Technical specifications

164 2.0 Turbo: Technical specifications

Workshop data for the 2-litre petrol (engine code 064.76). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (064.76) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Alfa Romeo
Model
164
Years
1988–1991
Fuel
Petrol
Engine code
064.76

Performance & efficiency

Power
128 kW (174 hp)
Engine size
1,995 cc
Cylinders
4 · OHC
Compression ratio
8.0:1
Fuel system
Bosch

Fluids & capacities

Engine oil (with the filter)
5.5 litres
All 116 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/OHC
Capacity (Fiscal) cc1995 (1981)
Compression ratio :18,0
Suitable for unleaded petrolNo
Minimum octane rating RON98
Ignition system MakeBosch
Ignition system TypeMotronic ML4.1
Ignition system DescriptionMap-i
Trigger locationCrankshaft
Fuel system MakeBosch
Fuel system TypeMotronic ML4.1
Fuel system DescriptionMFI-i
Air metering TypeFlow
Combined ignition and fuel ECMYes
Diagnostic socketNo

Ignition system

Ignition coil MakeMarelli
Ignition coil TypeAEI 500B
Ignition coil supply voltage + with ballast V11,0
Primary resistance Ohm0,3-0,37
Secondary resistance Ohm3300-4070
Distributor (ECM) MakeMarelli
Distributor (ECM) No.(DT402AX)

Firing order

The firing order for the Alfa Romeo 164 2.0 Turbo (1988–1991) is 1-3-4-2.

Firing order1-3-4-2

Valve clearances

Valve clearances for the Alfa Romeo 164 2.0 Turbo (1988–1991) are 0,30-0,40 mm inlet and 0,35-0,45 mm exhaust, measured cold.

Valve clearance - INLET mm0,30-0,40 cold
Valve clearance - EXHAUST mm0,35-0,45 cold

Engine oil & fluids

Engine oil

The Alfa Romeo 164 2.0 Turbo (1988–1991) takes 5.5 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 1.8 litres. The specified oil is SAE 75W-90.

Coolant

The listed total cooling-system capacity is 10.0 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 5W-30 Synthetic
Engine oil classification API/ACEA SJ/A1
Ambient temperature range -20°C➞
Engine oil grade SAE 10W-40 Synthetic
Engine oil classification API/ACEA SJ/A3
Engine with filter(s) litres 5.5
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90
Manual transmission litres 1.8
Cooling system - total capacity litres 10.0
Brake fluid Type DOT 4
Brake fluid litres 0.7
Power steering fluid Type Dexron II
Power steering fluid litres 0.9

Brakes & wear limits

Brake disc thickness

Brake discs on the Alfa Romeo 164 2.0 Turbo (1988–1991) are replaced at a minimum thickness of 20,2 mm (ventilated) front and 9 mm rear.

Minimum disc thickness for replacement - ventilated Front20,2 mm
Minimum disc thickness for replacement Rear9 mm

Brake disc and drum dimensions

Disc runout Front0,03 mm
Disc runout Rear0,03 mm
Minimum pad thickness Front2 mm
Minimum pad thickness Rear2 mm
Parking brake travel No. of notches3-7

Service & electrical

Battery

The Alfa Romeo 164 2.0 Turbo (1988–1991) uses a 12 V, 66 Ah battery (reserve capacity 110 minutes).

Battery V/RC(Ah)12/110 (66)

Spark plugs

The Alfa Romeo 164 2.0 Turbo (1988–1991) uses Autolite APP62 spark plugs with a 0,7 mm electrode gap.

Spark plugs Original equipmentChampion
Spark plug TypeN7BYC
Spark plugs MakeAutolite
Spark plug TypeAPP62
Electrode gap mm0,7
Spark plugs MakeBeru
Spark plug Type14R-6DU
Electrode gap mm0,8
Spark plugs MakeBosch
Spark plug TypeWR6DC
Electrode gap mm0,7
Spark plugs MakeChampion
Spark plug TypeN7BYC
Spark plugs MakeNGK
Spark plug TypeBPR7ES
Electrode gap mm0,7

Tuning and emissions

Tuning conditions—
View more information—
Ignition timing
Ignition timing - basic BTDC °Engine/rpm20/750 Not adjustable
Ignition advance checks °Engine/rpmECM Controlled
Idle speed rpm750±50
Oil temperature °C70
CO level at idle speed - tailpipe Vol. % CO1,5±0,5
HC level at idle speed ppm300
CO2 level at idle speed Vol. % CO213-16
O2 level at idle speed Vol. % O20,5-2,0

Starting and charging

Starter motor MakeBosch
Starter motor Type0 001 108 025
Maximum cranking amps A149-182
Alternator MakeBosch
Alternator Type0 120 469 666
Alternator output A/V/rpm85/14/2500
Voltage regulator Type0 120 884 004
Regulated voltage V14,4

Service checks and adjustments

Oil pressure bar/rpm3,4-4,9
Radiator cap bar0,90-1,10
Thermostat opens °C81-85
Drive belt size - alternator mm9,5x1090

Fuel system

System pressure bar2,8-3,2
Regulated pressure with vacuum bar2,3-2,7
Engine coolant temperature (ECT) sensor Ohm/°C330/80
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm500-1600
Injector Ohm16,0
Idle air control (IAC) valve/idle speed control (ISC) actuator Ohm8-150

Tightening torques

Cylinder head instructions—
Cylinder head
Renew boltsNo
Cylinder head bolts
Tighten20 Nm
Tighten40 Nm
Tighten90°
Tighten90°
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 1—
Main bearings
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 125 Nm
Big end bearings Stage 250°
Flywheel/driveplate142 Nm
Clutch pressure plate19-25 Nm
Camshaft sprocket/gear118 Nm
Spark plugs37 Nm
Knock sensor (KS)8 Nm
Chassis tightening torques
Front hub66-73 Nm+62°
Rear hub250-300 Nm
Steering track rod end50-60 Nm
Brake disc to hub Front6,2-13 Nm
Brake caliper to carrier Front35 Nm
Brake caliper/carrier to hub Front—
Carrier to hub
Brake disc to hub Rear6-2-13 Nm
Brake caliper to carrier Rear33 Nm
Brake caliper/carrier to hub Rear—
ABS sensor Front4,8-6 Nm
ABS sensor Rear4,8-6 Nm
Road wheels95-105 Nm

Air conditioning

Air conditioning refrigerant TypeR12
Refrigerant type
Air conditioning refrigerant quantity grams1250
Refrigerant quantity
Air conditioning oil TypeSuniso 5GS
Oil type
Air conditioning oil quantity cm³—

Frequently asked questions

What is the firing order of the Alfa Romeo 164 2.0 Turbo?

The firing order for the Alfa Romeo 164 2.0 Turbo (1988–1991) is 1-3-4-2.

What spark plugs does the Alfa Romeo 164 2.0 Turbo use?

The Alfa Romeo 164 2.0 Turbo (1988–1991) uses Autolite APP62 spark plugs with a 0,7 mm electrode gap.

How much oil does the Alfa Romeo 164 2.0 Turbo take?

The Alfa Romeo 164 2.0 Turbo (1988–1991) takes 5.5 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Alfa Romeo 164 2.0 Turbo?

Valve clearances for the Alfa Romeo 164 2.0 Turbo (1988–1991) are 0,30-0,40 mm inlet and 0,35-0,45 mm exhaust, measured cold.

What is the minimum brake disc thickness for the Alfa Romeo 164 2.0 Turbo?

Brake discs on the Alfa Romeo 164 2.0 Turbo (1988–1991) are replaced at a minimum thickness of 20,2 mm (ventilated) front and 9 mm rear.

What battery does the Alfa Romeo 164 2.0 Turbo use?

The Alfa Romeo 164 2.0 Turbo (1988–1991) uses a 12 V, 66 Ah battery (reserve capacity 110 minutes).

More on the 164