Vauxhall Zafira 2009: reliability & common MOT faults

In 2025, 52 in every 100 first MOTs on a 2009 Vauxhall Zafira were passes. Most common reason for a fail: Petrol engine warning light.

Summary

The 2009 Vauxhall Zafira follows the pattern of the model years either side.

At a glance

How 7,162 first tests went in 2025.

Passed first time
52 in every 100
Did not pass first time
48 in every 1003,418 failed first-attempt tests
The typical car
16 yearsabout 106,159 miles
First tests counted
7,162

What failed most often

  1. Petrol engine warning light15 in every 100 failed tests
  2. Coil spring (front)13 in every 100 failed tests
  3. Petrol emissions (with catalyst)12 in every 100 failed tests

How we count this. Data: UK MOT open data, 2025. Only Class 4 cars on their first MOT of the year are counted. A car that fails and is fixed at the test station still counts as a fail in the first-attempt rate. These are raw results, not adjusted for age, mileage, or peer mix. The MOT does not test engine or gearbox internals.

Note:

These are patterns across 2009 Vauxhall Zafira vehicles in 2025, not a prediction that any one car will have them. Faults are grouped by part of the car. A wear pattern follows age and use more than the way the car was built. They come from MOT defect codes, not manufacturer bulletins, recalls or a diagnosis of any one car.

Suspension

Three faults. The strongest is the suspension sub-frame mounting area (front): 18 times as often as on similar cars.

Figures below are measured across the 3,416 of 3,418 failed first attempts (99.9%) that recorded an odometer reading in 2025. Mileage is needed to compare like with like.

We only list faults with at least 20 failures and a rate of about 2.0 times that of similar cars, which keeps one-off results out of the list.

Suspension sub-frame mounting area (front)

Failed on 121 first tests18 times as often as similar carsStrong evidence

What it means

Structure around a sub-frame mounting that is so weakened that control of the vehicle is likely to be adversely affected is graded Dangerous, whether it is damaged, fractured, corroded or inadequately repaired. It is Major when strength is significantly reduced by excessive corrosion, damage or a fracture, or when it is inadequately repaired.

Also noted as an advisory

Testers also noted it as an advisory, worn but not yet failing, on 166 first tests, 11 times as often as on similar cars.

Swivel pins and bushes (rear)

Failed on 141 first tests8.1 times as often as similar carsStrong evidence

What it means

A stub axle swivel pin or bush that is excessively worn is Major. One that is insecure, or so worn or insecure that directional stability is impaired, is graded Dangerous.

Also noted as an advisory

Testers also noted it as an advisory, worn but not yet failing, on 245 first tests, 6.1 times as often as on similar cars.

Anti-roll bar linkage (front)

Failed on 69 first tests7.5 times as often as similar carsLikely evidence

What it means

An anti-roll bar linkage is graded Dangerous when a suspension component is missing, likely to become detached, fractured or likely to fail. Insecure attachment that impairs directional stability is graded Dangerous too. Excessive damage or corrosion that seriously weakens the part is Major, and so is plain insecure attachment to the chassis or axle.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage. Advisories count notes recorded on failed first tests only.

Noise, emissions and leaks

Two faults. The strongest is the petrol engine warning light: 4.2 times as often as on similar cars.

Petrol engine warning light

Failed on 503 first tests4.2 times as often as similar carsLikely evidence

What it means

The malfunction indicator lamp (MIL) on a petrol engine is a Major failure when it is illuminated indicating a malfunction. The detail line DVSA gives for the same row also names an inoperative lamp. The test covers only certain petrol vehicles, depending on their age, size and fuel type.

Petrol emissions (with catalyst)

Failed on 425 first tests2.8 times as often as similar carsPossible evidence

What it means

Emissions levels over the manufacturer's specified limits are Major, as are levels over default limits, which apply when no exact match is found for the vehicle. Dense blue or clearly visible black smoke at idle, held for a set period, is Major, except for certain older vehicles and two stroke engines where smoke is unavoidable. An induction or exhaust leak that could affect emissions levels is Major too.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage.

Lamps and electrical

One fault: horn, 3.8 times as often as on similar cars.

Horn

Failed on 149 first tests3.8 times as often as similar carsLikely evidence

What it means

A horn that does not work, or is likely to be confused with an emergency vehicle siren, is graded Major. Gongs, bells, sirens and anything with more than one tone, which includes a horn that alternates between its notes, are not allowed, except a gong, bell or siren on vehicles first used before a set date. Sound defects are Minor for named cases such as a bell or harsh sound, and Major under a general row.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage.

Brakes

Two wear patterns. The strongest is the brake discs (rear): 2.7 times as often as on similar cars.

Brake discs (rear)

Failed on 103 first tests2.7 times as often as similar carsWear pattern

What it means

A brake disc or drum must be significantly worn before it is rejected, and being worn below the manufacturer's recommended limits is not a reason in itself. Significantly and obviously worn is Major, as is contamination with oil or grease. A disc or drum that is fractured, insecure, seriously weakened or missing is graded Dangerous.

Brake pads (rear)

Failed on 230 first tests2.6 times as often as similar carsWear pattern

What it means

A pad worn down to its wear indicator, or contaminated with oil or grease, is Major. A pad worn below the set thickness limit, missing or incorrectly mounted is Dangerous. The manual treats an illuminated brake wear indicator as no reason for failure, although DVSA also lists an illuminated indicator as a Major row.

Also noted as an advisory

Testers also noted it as an advisory, worn but not yet failing, on 274 first tests, 2.2 times as often as on similar cars.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage. Advisories count notes recorded on failed first tests only.

Advisories

Other things testers noted as worn or close to failing, more often than on similar cars.

An advisory is a note from the tester about something that has not failed yet. It is an early warning, not a fail. Advisories for the faults above are shown with those faults.

Suspension sub-frame pins and bushes (rear)

Noted on 66 first tests5.8 times as often as similar carsPossible evidence

Seat belt condition (rear)

Noted on 99 first tests4.4 times as often as similar carsPossible evidence

Individual direction indicators (rear)

Noted on 124 first tests2.5 times as often as similar carsElevated evidence

Shock absorbers (rear)

Noted on 285 first tests2.4 times as often as similar carsElevated evidence

Suspension mounting area (front)

Noted on 28 first tests2.3 times as often as similar carsElevated evidence

Data: UK MOT open data, 2025. Counts cover advisories recorded on failed first tests only, compared with cars of the same age and mileage.

MOT pass rates

How first tests ended, and how the pass rates are counted.

Passed first time
52in every 100
Passed on the first test.
Fixed at the station
9in every 100
Failed, then fixed at the test station the same day.
Failed
39in every 100
Did not pass, and were not fixed at the test station.

First-attempt pass 52.3% of 7,162 first tests (2025): only cars that passed first time count. Official-style pass 61.0%: cars fixed at the test station also count as a pass. The 9 fixed and the 39 not fixed make the 48 in every 100 that did not pass first time.

Petrol and diesel

First testsTypical mileagePassed first time, as testedPassed first time, same mileage
Petrol5,488104,265 miles5252
Diesel1,669114,206 miles5355

Figures are in every 100 first tests. Cars with more miles usually fail more often, so the same-mileage figure gives every fuel the mileage mix of all the cars in this year.

Same model, other years

Passed first time in every 100, all tested in 2025.

406080100200520092015Older carsNewer cars
4060801002009Older carsNewer cars

Newer cars are younger, so look for a jump rather than the climb. A year earlier (2024), when these cars were a year younger, 51 in every 100 passed first time.

YearPassed first timeFirst tests
200155 in every 100500
200253 in every 1001,011
200352 in every 1001,665
200452 in every 1002,822
200551 in every 1003,730
200653 in every 1005,180
200750 in every 1008,100
200852 in every 1009,685
2009 This car52 in every 1007,162
201055 in every 10012,982
201156 in every 10010,374
201260 in every 10013,902
201362 in every 10024,790
201465 in every 10025,167
201569 in every 10013,395
201670 in every 10010,864
201773 in every 10011,209
201877 in every 1004,555

If you are buying one

What this year's MOT record means for the decision in front of you.

Mileage matters most on a 2009 Zafira.

Of 2009 Zafira vehicles with under 81,000 miles, 62 in every 100 passed their 2025 MOT first time. With 132,000 miles or more, 47 in every 100 did.

Under 81,0001,405 tests
62
81,000–98,0001,413 tests
54
98,000–113,000 Typical car1,464 tests
49
113,000–132,0001,463 tests
49
132,000 and over1,412 tests
47

Petrol or diesel?

Typical mileagePassed first time,
as tested
Passed first time,
same mileage
Petrol104,265 miles5252
Diesel114,206 miles5355

Figures are in every 100 first tests. At the same mileage there is no clear difference between the two.


What to check at your mileage

How often each fault turned up on a failed first test, by the car's mileage. Read it as: what is likely to need looking at on a car like the one in front of you.

Under 81,00098,000–113,000132,000 and over
Petrol engine warning light4.18.66.8
Coil spring (front)5.16.26.6
Petrol emissions (with catalyst)2.87.96.2
Tyre condition (front)2.63.75.0
Headlight aim2.83.34.4

Faults per 100 first tests, by the car's mileage at the test.


When a car fails

22in every 100

of failed cars had one item to fix.

54in every 100

of failed cars had three or more items to fix.

13in every 100

of all first tests had a defect the tester marked dangerous (unsafe to drive away).


Every figure here is a first-attempt MOT rate from DVSA open data for this model line, for cars of this model year tested in 2025. Each mileage band holds a fifth of the tests. MOTs do not test engine or gearbox internals, so this is a pre-purchase checklist, not a full reliability score.

FAQs

Short answers about how to read this model-year guide.

The 2009 Vauxhall Zafira follows the pattern of the model years either side. Its main cause of failure was Petrol engine warning light, about 15 in every 100 failed tests. In 2025, 52.3% of 7,162 first MOTs on the 2009 Vauxhall Zafira passed first time (PRS: items fixed at the station the same day, counted as a fail). The official-style rate including PRS is 61.0%. Among 3,418 failed first-attempt MOT tests (test year 2025), Suspension sub-frame mounting area (front) appears more often than on similar cars (3.5% of those tests; 121 observed failures; about 18× more often than similar cars). There is no single reliability score here; this is a pre-purchase checklist built from DVSA open data, not a guarantee for any individual car.
Ranked by how often they were actually recorded, the items that most often failed a 2009 Vauxhall Zafira at the first attempt were Petrol engine warning light (14.7%), Coil spring (front) (12.8%) and Petrol emissions (with catalyst) (12.4%), each as a share of the year's failed first attempts. That is what goes wrong most often on the car. The common faults table shows a different measure: faults that are unusual compared with similar cars.
Among failed first-attempt tests we highlight patterns that appear more often than on similar cars. Top example: Suspension sub-frame mounting area (front) (3.5% of those tests; 121 observed failures; about 18× more often than similar cars). These are statistical signals, not a diagnosis of any individual car.
Suspension sub-frame mounting area (front) shows up more often than on similar cars (3.5% of those tests; 121 observed failures; about 18× more often than similar cars). That does not prove a design fault. Age, mileage, and how the car was used still matter. Treat it as a pre-purchase checkpoint, not a manufacturer service bulletin.
Common MOT problem areas for the 2009 Vauxhall Zafira include Suspension sub-frame mounting area (front), Swivel pins and bushes (rear), Anti-roll bar linkage (front). These are the faults that stand out compared with similar cars, not a complete list of what can go wrong on any individual car.
Advisories flag issues noted at the test and are not a fail rate. We show advisory patterns that appear more often than on similar cars among failed first-attempt tests, separate from common failure rows. Use them as early-warning checks, not as a pass/fail score.
This page highlights MOT failure patterns for the 2009 Vauxhall Zafira (registration year) using UK DVSA open data for the selected test year. Patterns are compared with cars of a similar age and mileage. It is a buyer checklist from MOT defect statistics, not a full service history or manufacturer service-bulletin list.
No. MOT tests do not cover engine internals, gearboxes, or many electronic modules. Patterns here come from MOT defect statistics only and should not be read as engine or gearbox reliability scores.

About this data

How this page is built and what it can (and can't) say.

These figures come from UK MOT open data for this model year. We surface common failure patterns against similar cars, not a full reliability score, and not a pass/fail verdict on any individual vehicle.

2024 2025

What we include

UK Class 4 cars only. Normal MOT tests (not retests); first test per vehicle per calendar year; results pass, PRS, or fail.

Same-day repairs

PRS means the car failed items that were fixed at the test station and then passed the same day. We count PRS as a first-attempt fail in headline rates so same-day repairs do not hide problems.

How we compare

We compare this model year with other Class 4 cars of similar age and mileage in the same test year. This model family is left out of the peer group so the car is not measured against itself.

What this does not cover

  • MOTs do not cover engine internals, gearboxes, or many electronics; this is not a full reliability score.
  • Common faults come from MOT defect stats, not manufacturer TSBs or recalls.
  • Age and mileage matching reduces, but does not remove, differences in how cars were used and maintained.
  • If the data for a car is too thin to say anything useful, we say so rather than guess.

Contains public sector information licensed under the Open Government Licence v3.0.

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