Model Reports 4 min read Updated 18 Oct 2026

Suzuki Jimny 2004: reliability & common MOT faults

In 2025, 59 in every 100 first MOTs on a 2004 Suzuki Jimny were passes. Most common reason for a fail: Individual sidelight or tail light (front).

Summary

The 2004 Suzuki Jimny follows the pattern of the model years either side.

At a glance

How 1,707 first tests went in 2025.

Passed first time
59 in every 100
Did not pass first time
41 in every 100698 failed first-attempt tests
The typical car
21 yearsabout 86,713 miles
First tests counted
1,707

What failed most often

  1. Individual sidelight or tail light (front)13 in every 100 failed tests
  2. Petrol emissions (with catalyst)11 in every 100 failed tests
  3. Chassis condition (rear)11 in every 100 failed tests

How we count this. Data: UK MOT open data, 2025. Only Class 4 cars on their first MOT of the year are counted. A car that fails and is fixed at the test station still counts as a fail in the first-attempt rate. These are raw results, not adjusted for age, mileage, or peer mix. The MOT does not test engine or gearbox internals.

Note:

These are patterns across 2004 Suzuki Jimny vehicles in 2025, not a prediction that any one car will have them. Faults are grouped by part of the car. They come from MOT defect codes, not manufacturer bulletins, recalls or a diagnosis of any one car.

Seat belts and restraints

One fault: seat belt mounting area (rear), 11 times as often as on similar cars.

Figures below are measured across the 697 of 698 failed first attempts (99.9%) that recorded an odometer reading in 2025. Mileage is needed to compare like with like.

We only list faults with at least 20 failures and a rate of about 2.0 times that of similar cars, which keeps one-off results out of the list.

Seat belt mounting area (rear)

Failed on 62 first tests11 times as often as similar carsLikely evidence

What it means

A seat belt anchorage likely to become detached in the event of a collision is graded Dangerous. The load bearing structure near an anchorage, called a prescribed area, is Major when its strength or continuity is significantly reduced or it is inadequately repaired. Anchorage points are inspected for all seat belts fitted, except a belt with no corresponding seat.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage.

Body and structure

Three faults. The strongest is the chassis condition (front): 9.5 times as often as on similar cars.

Chassis condition (front)

Failed on 62 first tests9.5 times as often as similar carsLikely evidence

What it means

A main load-bearing structural member that is fractured, deformed, modified or inadequately repaired is Major when structural rigidity is significantly reduced, and Dangerous where steering or braking is likely to be adversely affected. Corrosion of the body, cab or chassis at a mounting point is Dangerous where overall security or stability is impaired.

Also noted as an advisory

Testers also noted it as an advisory, worn but not yet failing, on 20 first tests, 4.3 times as often as on similar cars.

Chassis condition (rear)

Failed on 74 first tests7.4 times as often as similar carsLikely evidence

What it means

A main load-bearing structural member that is fractured, deformed, modified or inadequately repaired is Major when structural rigidity is significantly reduced, and Dangerous where steering or braking is likely to be adversely affected. Corrosion of the body, cab or chassis at a mounting point is Dangerous where overall security or stability is impaired.

Also noted as an advisory

Testers also noted it as an advisory, worn but not yet failing, on 42 first tests, 4.1 times as often as on similar cars.

Vehicle structure condition (rear)

Failed on 28 first tests3.7 times as often as similar carsPossible evidence

What it means

Structure that is fractured, deformed, corroded, modified or inadequately repaired is failed on rigidity only if the overall structural rigidity of the vehicle is significantly reduced. Structure that is likely to affect steering or braking adversely is graded Dangerous. Prescribed areas are not covered here, as they are checked under other sections, including brakes and steering.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage. Advisories count notes recorded on failed first tests only.

Brakes

Four faults. The strongest is the brake imbalance across an axle (roller test, efficiency check, rear): 5.9 times as often as on similar cars.

Brake imbalance across an axle (roller test, efficiency check, rear)

Failed on 73 first tests5.9 times as often as similar carsLikely evidence

What it means

A wheel giving less than a set share of the maximum effort from the other wheel on the same axle is Major. On a steered axle, less than half is graded Dangerous. Testers disregard an imbalance if the lower effort is the result of a locked wheel, or if the higher effort from a wheel is at or below a low set figure.

Brake efficiency below minimum (roller test)

Failed on 40 first tests4.7 times as often as similar carsLikely evidence

What it means

Service brake efficiency below the minimum requirement is Major, and efficiency less than half of the required value is graded Dangerous. On a roller brake tester, if more than half of the wheels of a brake system lock, the efficiency requirement for that system counts as met.

Rigid brake pipes

Failed on 21 first tests2.9 times as often as similar carsPossible evidence

What it means

Chafing, corrosion or damage to a rigid brake pipe justifies rejection once its wall thickness is reduced by a set amount, although DVSA accepts this is not easy to determine. If a tester is not sure, the benefit of the doubt applies. A leaking pipe or connection is graded Dangerous on a hydraulic system and Major on an air system.

Also noted as an advisory

Testers also noted it as an advisory, worn but not yet failing, on 65 first tests, 2.3 times as often as on similar cars.

Anti-lock braking system (ABS)

Failed on 41 first tests2.3 times as often as similar carsPossible evidence

What it means

ABS is failed as removed only where it has obviously been removed, because not every vehicle in the age range where removal is not permitted has ABS. A warning lamp that does not light or shows an ABS fault is Major, as is a missing or excessively damaged wheel speed sensor. Every failure row for this component is Major.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage. Advisories count notes recorded on failed first tests only.

Suspension

One fault: wheel bearings (front), 2.7 times as often as on similar cars.

Wheel bearings (front)

Failed on 30 first tests2.7 times as often as similar carsPossible evidence

What it means

Excessive play in a wheel bearing, or a bearing that is excessively rough, is Major. Play so excessive that the bearing is likely to break up or directional control is impaired is Dangerous, and so is a bearing so rough that it is likely to overheat or break up.

Also noted as an advisory

Testers also noted it as an advisory, worn but not yet failing, on 52 first tests, 4.5 times as often as on similar cars.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage. Advisories count notes recorded on failed first tests only.

Advisories

Other things testers noted as worn or close to failing, more often than on similar cars.

An advisory is a note from the tester about something that has not failed yet. It is an early warning, not a fail. Advisories for the faults above are shown with those faults.

Seat belt condition (front)

Noted on 23 first tests3.6 times as often as similar carsElevated evidence

Coil spring (front)

Noted on 64 first tests2.3 times as often as similar carsElevated evidence

Non-component advisories

Noted on 83 first tests2.2 times as often as similar carsElevated evidence

Data: UK MOT open data, 2025. Counts cover advisories recorded on failed first tests only, compared with cars of the same age and mileage.

MOT pass rates

How first tests ended, and how the pass rates are counted.

Passed first time
59in every 100
Passed on the first test.
Fixed at the station
7in every 100
Failed, then fixed at the test station the same day.
Failed
34in every 100
Did not pass, and were not fixed at the test station.

First-attempt pass 59.1% of 1,707 first tests (2025): only cars that passed first time count. Official-style pass 66.1%: cars fixed at the test station also count as a pass. The 7 fixed and the 34 not fixed make the 41 in every 100 that did not pass first time.

Same model, other years

Passed first time in every 100, all tested in 2025.

40608010020002004201020152020Older carsNewer cars
4060801002000200420102020Newer cars

Newer cars are younger, so look for a jump rather than the climb. A year earlier (2024), when these cars were a year younger, 58 in every 100 passed first time.

YearPassed first timeFirst tests
200060 in every 100558
200160 in every 100709
200260 in every 1001,092
200360 in every 1001,448
2004 This car59 in every 1001,707
200559 in every 1001,424
200658 in every 1001,308
200757 in every 1001,370
200867 in every 1001,036
200965 in every 100769
201065 in every 100617
201171 in every 100699
201270 in every 100854
201375 in every 100891
201476 in every 100844
201576 in every 100949
201678 in every 1001,008
201778 in every 100912
201881 in every 100489
201989 in every 1001,175
202091 in every 100879
202195 in every 100399
202296 in every 100428

FAQs

Short answers about how to read this model-year guide.

The 2004 Suzuki Jimny follows the pattern of the model years either side. Its main cause of failure was Individual sidelight or tail light (front), about 13 in every 100 failed tests. In 2025, 59.1% of 1,707 first MOTs on the 2004 Suzuki Jimny passed first time (PRS: items fixed at the station the same day, counted as a fail). The official-style rate including PRS is 66.1%. Among 698 failed first-attempt MOT tests (test year 2025), Seat belt mounting area (rear) appears more often than on similar cars (8.9% of those tests; 62 observed failures; about 11× more often than similar cars). There is no single reliability score here; this is a pre-purchase checklist built from DVSA open data, not a guarantee for any individual car.
Ranked by how often they were actually recorded, the items that most often failed a 2004 Suzuki Jimny at the first attempt were Individual sidelight or tail light (front) (12.8%), Petrol emissions (with catalyst) (11.2%) and Chassis condition (rear) (10.6%), each as a share of the year's failed first attempts. That is what goes wrong most often on the car. The common faults table shows a different measure: faults that are unusual compared with similar cars.
Among failed first-attempt tests we highlight patterns that appear more often than on similar cars. Top example: Seat belt mounting area (rear) (8.9% of those tests; 62 observed failures; about 11× more often than similar cars). These are statistical signals, not a diagnosis of any individual car.
Seat belt mounting area (rear) shows up more often than on similar cars (8.9% of those tests; 62 observed failures; about 11× more often than similar cars). That does not prove a design fault. Age, mileage, and how the car was used still matter. Treat it as a pre-purchase checkpoint, not a manufacturer service bulletin.
Common MOT problem areas for the 2004 Suzuki Jimny include Seat belt mounting area (rear), Chassis condition (front), Brake imbalance across an axle (roller test, efficiency check, rear). These are the faults that stand out compared with similar cars, not a complete list of what can go wrong on any individual car.
Advisories flag issues noted at the test and are not a fail rate. We show advisory patterns that appear more often than on similar cars among failed first-attempt tests, separate from common failure rows. Use them as early-warning checks, not as a pass/fail score.
This page highlights MOT failure patterns for the 2004 Suzuki Jimny (registration year) using UK DVSA open data for the selected test year. Patterns are compared with cars of a similar age and mileage. It is a buyer checklist from MOT defect statistics, not a full service history or manufacturer service-bulletin list.
No. MOT tests do not cover engine internals, gearboxes, or many electronic modules. Patterns here come from MOT defect statistics only and should not be read as engine or gearbox reliability scores.

About this data

How this page is built and what it can (and can't) say.

These figures come from UK MOT open data for this model year. We surface common failure patterns against similar cars, not a full reliability score, and not a pass/fail verdict on any individual vehicle.

2024 2025

What we include

UK Class 4 cars only. Normal MOT tests (not retests); first test per vehicle per calendar year; results pass, PRS, or fail.

Same-day repairs

PRS means the car failed items that were fixed at the test station and then passed the same day. We count PRS as a first-attempt fail in headline rates so same-day repairs do not hide problems.

How we compare

We compare this model year with other Class 4 cars of similar age and mileage in the same test year. This model family is left out of the peer group so the car is not measured against itself.

What this does not cover

  • MOTs do not cover engine internals, gearboxes, or many electronics; this is not a full reliability score.
  • Common faults come from MOT defect stats, not manufacturer TSBs or recalls.
  • Age and mileage matching reduces, but does not remove, differences in how cars were used and maintained.
  • If the data for a car is too thin to say anything useful, we say so rather than guess.

Contains public sector information licensed under the Open Government Licence v3.0.

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