Clutch & gearbox
2 documented faults — symptoms, causes and workshop fixes.
Poor gear shifting
Overview
- Affects
- All models with 5-speed MT, →06/13.
- Remedy
- Fit modified part
Symptoms
Clutch slip. Squealing noise from clutch on engagement. Strong odour from clutch.
Cause
Broken clutch release bearing.
Worn clutch centre plate due to excessive clutch slip.
Incorrect clutch pedal free play.
Clutch release lever faulty.
Repair steps
- Fit modified clutch assembly.
- Inspect clutch release lever for damage and replace if necessary.
- Check clutch pedal adjustment, ensure adequate free play.
Data: Motorwise Workshop. Bulletin 1.
Poor starting
Overview
- Affects
- All models with auto shift manual (ASM) transmission, →06/13.
- Remedy
- Fit new part
- Parts
- 3 parts
Symptoms
Poor gear shifting. Unable to select 1st gear.
Cause
Broken clutch release bearing.
Excessive wear on clutch pressure plate diaphragm spring due to faulty clutch release lever.
Repair
- Fit new clutch assembly.
- Fit new clutch release lever.
Parts3 parts
| Part | Part number | Qty |
|---|---|---|
| Clutch centre plate | 31233-0H010 | 1 |
| Clutch assembly | 31210-79015 | 1 |
| Clutch release bearing | 31230-0H011 | 1 |
Data: Motorwise Workshop. Bulletin 2.
Body & trim
1 documented fault — symptoms, causes and workshop fixes.
Difficult to insert and turn key in door lock barrel
Overview
- Affects
- All models without remote controlled central locking, →06/13.
- Remedy
- Fit modified part
- Parts
- 1 part
Cause
Unsatisfactory design of door lock barrel.
Repair
- Fit modified door lock barrels.
- Program all new keys to immobilizer control module.
Parts1 part
| Part | Part number | Qty |
|---|---|---|
| Door lock barrel set | 69005-0H911 | 1 |
Data: Motorwise Workshop. Bulletin 3.
Glossary
Technical terms used in this guide.
- Control Module
- A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
- Immobilizer
- The anti-theft system that prevents the engine from starting without the correct key
Frequently asked questions
What are the common faults with the Toyota Aygo 1.0?
This guide contains three workshop bulletins for the Toyota Aygo 1.0. Of these, two concern the clutch and gearbox and one the body and trim. Symptoms, causes, repair steps and part numbers are shown where supplied.
Does every Toyota Aygo 1.0 have these faults?
No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.
Can I check for Toyota Aygo 1.0 faults myself?
Many of them. The documented symptoms can be seen, heard or felt during a test drive.