Engine & fuel system
4 documented faults — symptoms, causes and workshop fixes.
Poor cold starting
Overview
- Affects
- All models with 1CD-FTV engine code.
- Fault codes
P0380- Remedy
- Software update
Symptoms
Trouble code stored: P0380.
Cause
Defective glow plugs.
Repair
- Check glow plugs, replace as necessary.
- Re-program ECM with modified software.
Data: Motorwise Workshop. Bulletin 2.
Intermittent power loss on acceleration
Exhaust gas recirculation (EGR) valve not operating properly. Fix: re-program with updated software.
Overview
- Affects
- All models.
- Remedy
- Software update
Symptoms
Engine jerking.
Repair steps
- Check air filter, replace if required.
- Check mass air flow (MAF) sensor, replace if required.
- Clean exhaust gas recirculation (EGR) valve and associated parts.
- Re-program ECM with modified software.
Data: Motorwise Workshop. Bulletin 3.
Whistling noise from engine bay at approximately 2000rpm when engine cold at low vehicle speed
Cause
Unsatisfactory design of fuel filter.
Repair
- Fit modified fuel filter and fuel filter mounting.
Parts3 parts
| Part | Part number | Qty |
|---|---|---|
| Fuel filter | 23390-33020 | 1 |
| Fuel filter mounting (RAV4) | 23380-27110, or 2323380-27121 | 1 |
| Fuel filter mounting (except RAV4) | 23380-27101 | 1 |
Data: Motorwise Workshop. Bulletin 5.
Sudden power loss on acceleration
Symptoms
Trouble code stored in engine control module (ECM) fault memory: 78 (2), 78 (8), P0627.
Cause
Fuel flow control valve faulty.
Repair
- Fit modified fuel flow control valve.
Parts1 part
| Part | Part number | Qty |
|---|---|---|
| Fuel flow control valve | 04221-27011 | 1 |
Data: Motorwise Workshop. Bulletin 7.
Brakes
1 documented fault — symptoms, causes and workshop fixes.
Brakes squeal
Overview
- Affects
- All models.
Cause
Replacement brake pads fitted without anti-squeal shims.
Repair
- Ensure brake pad anti-squeal shims are fitted.
- Replacement shims available separately.
Data: Motorwise Workshop. Bulletin 1.
Steering
1 documented fault — symptoms, causes and workshop fixes.
Squeaking noise from engine area
Cause
Auxiliary drive belt(s) worn.
Auxiliary drive belt tensioner faulty.
Power steering pump faulty.
PAS pump pulley faulty.
AC compressor faulty.
Repair
- Check components and replace as necessary.
Data: Motorwise Workshop. Bulletin 6.
Clutch & gearbox
1 documented fault — symptoms, causes and workshop fixes.
Air conditioning (AC) inefficient
Cause
AC compressor clutch relay faulty.
Repair
- Replace AC compressor clutch relay.
Data: Motorwise Workshop. Bulletin 8.
Air conditioning & heating
1 documented fault — symptoms, causes and workshop fixes.
Air conditioning (AC) inefficient
Air conditioning (AC) compressor internally damaged. Fix: fit a modified part.
Overview
- Affects
- All models with air conditioning (AC).
- Remedy
- Fit modified part
Symptoms
Noise from air conditioning (AC) when operating.
Repair steps
- Inspect AC system filter and receiver/drier for particles (metallic deposits).
- If particles (metallic deposits) found in AC system: Flush AC system. Replace AC condenser.
- Fit modified AC compressor.
Parts
| Part | Part number | Qty |
|---|---|---|
| AC compressor | 88320-44130 or 88320-44150 | 1 |
Data: Motorwise Workshop. Bulletin 4.
Glossary
Technical terms used in this guide.
- ECM
- Engine control module — the electronic unit that manages the engine
- EGR
- Exhaust gas recirculation — feeds some exhaust gas back into the intake to cut emissions
- AC
- Air conditioning — the system that cools the cabin
- MAF
- Mass air flow — a sensor that measures how much air the engine is breathing
- PAS
- Power assisted steering — hydraulic or electric help when you turn the wheel
- Control Module
- A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
- Fault Memory
- The list of stored trouble codes in a control module
- Glow Plugs
- Heaters that help a diesel engine start from cold
- Receiver/Drier
- The air-conditioning filter/dryer that removes moisture from the refrigerant
- Re-Program
- Update the software on a control module using the manufacturer's diagnostic tool
- Relay
- An electrically operated switch
- Trouble Code
- A standardised fault code stored by a control module, read with a diagnostic tool
- Auxiliary Drive Belt
- The belt that drives the alternator, water pump, steering pump or air-conditioning compressor
- Recirculation
- Air-conditioning mode that recirculates cabin air instead of drawing in outside air
Frequently asked questions
What are the common faults with the Toyota Avensis Verso Picnic SportsVan 2.0 D-4D?
This guide contains eight workshop bulletins for the Toyota Avensis Verso Picnic SportsVan 2.0 D-4D. Of these, four concern the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.
Does every Toyota Avensis Verso Picnic SportsVan 2.0 D-4D have these faults?
No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.
Can I check for Toyota Avensis Verso Picnic SportsVan 2.0 D-4D faults myself?
Many of them. The documented symptoms can be seen, heard or felt during a test drive.