Mazda2009–2010

6 2.2 MZR-CD LP (R2): Common faults & known problems

Common faults & known problems

8 known faults documented in workshop bulletins. Of these, five concern the engine and fuel system and one the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

5 documented faults — symptoms, causes and workshop fixes.

Engine malfunction indicator lamp (MIL) illuminated

Overview

Affects
All models.
Fault codes
P0140P0571P0600P2101

Symptoms

Engine may run in limp home mode. Trouble codes stored in engine control module (ECM) fault memory: P0140, P0571, P0600, P2101.

Cause

Battery voltage low when starting engine.

Repair

  1. Charge or replace battery.
  2. Erase fault memory using manufacturer's or equivalent diagnostic equipment.

Data: Motorwise Workshop. Bulletin 1.

Diesel particulate filter (DPF) warning lamp flashing

Overview

Affects
All models with Diesel particulate filter (DPF).

Cause

Diesel particulate filter (DPF) blocked.

Engine oil contaminated with Diesel fuel.

Repair

  1. Carry out forced DPF regeneration. Forced DPF regeneration can only be carried out using manufacturer's or equivalent diagnostic equipment.
  2. Change engine oil and filter.

Data: Motorwise Workshop. Bulletin 2.

Unable to lift engine from engine bay

Affects All models.

Cause

Engine bay too narrow for engine to be lifted out.

Repair

  1. Remove engine and transmission from underneath the vehicle.

Data: Motorwise Workshop. Bulletin 3.

Cruise control disengages by itself

Overview

Affects
All models.
Fault codes
P0341
Remedy
Fit new part

Symptoms

Engine malfunction indicator lamp (MIL) illuminated. Trouble code stored: P0341.

Cause

Camshaft position (CMP) sensor circuit malfunction.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Fit new camshaft position (CMP) sensor.

Data: Motorwise Workshop. Bulletin 6.

Engine malfunction indicator lamp (MIL) illuminated. Trouble code stored: P0154

Affects All models with 2.2 Diesel engine, →06/10.P0154Fit modified part

Cause

Faulty heated oxygen sensor (HO2S). Note: This fault is only associated with heated oxygen sensors (HO2S) made by Denso.

Repair

  1. Fit modified heated oxygen sensor (HO2S).

Data: Motorwise Workshop. Bulletin 8.

Electrical & ignition

1 documented fault — symptoms, causes and workshop fixes.

Failure of left or right headlamp

Overview

Affects
All models with gas discharge headlamps.
Remedy
Fit new part

Cause

Headlamp igniter unit not fitted correctly causing poor connection.

Repair

  1. Ensure headlamp igniter unit is disconnected from power supply.
  2. Fit new headlamp bulb and headlamp igniter unit. Turn headlamp igniter unit fully clockwise until it locks into position.

Data: Motorwise Workshop. Bulletin 7.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

ABS/ESP warning lamp illuminated

Overview

Affects
All models.
Fault codes
B1126
Remedy
Fit new part

Symptoms

Trouble code stored: B1126.

Cause

Internal damage to ignition switch/steering column lock assembly.

Repair

  1. Fit new ignition switch/steering column lock assembly.
  2. Initialise keyless entry/start control module.

Data: Motorwise Workshop. Bulletin 4.

Clutch & gearbox

1 documented fault — symptoms, causes and workshop fixes.

Whining/grinding noise from front of engine

Affects All models.

Symptoms

Excessive noise from auxiliary drive belt.

Cause

Failure of alternator pulley clutch.

Repair

  1. Replace alternator.

Data: Motorwise Workshop. Bulletin 5.

Glossary

Technical terms used in this guide.

MIL
Malfunction indicator lamp — the engine warning light on the dashboard
ECM
Engine control module — the electronic unit that manages the engine
DPF
Diesel particulate filter — traps soot in the exhaust and burns it off periodically
Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
CMP
Camshaft position — a sensor that tells the engine control module where the camshaft is
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
DPF Regeneration
The process that burns soot out of the diesel particulate filter, usually on a longer run
Fault Memory
The list of stored trouble codes in a control module
Keyless Entry
Unlocking the car with a remote or by carrying the key, without turning a barrel
Limp Home
A protective mode that limits power so the vehicle can be driven to a workshop
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool
Alternator
The unit that charges the battery while the engine is running
Auxiliary Drive Belt
The belt that drives the alternator, water pump, steering pump or air-conditioning compressor
Initialise
A workshop procedure that teaches a new module or system its starting values

Frequently asked questions

What are the common faults with the Mazda 6 2.2?

This guide contains eight workshop bulletins for the Mazda 6 2.2. Of these, five concern the engine and fuel system and one the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Mazda 6 2.2 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Mazda 6 2.2 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →